ABAC GENESIS Series - User Manual

GENESIS - FORMULA - MODULO
5.5 - 15 kW
USE AND MAINTENANCE HANDBOOK
GB

Summary

Foreword

Symbols

Symbols in the manual

Explains symbols used in the manual for safety and operational guidance.

Compressor symbols

Details symbols related to compressor operation, safety, and electrical components.

Warranty terms

Performance and specifications

General data

Provides technical specifications including model, pressure, capacity, oil, weight, dimensions, and noise levels.

Compressor rating data

Details compressor rating information, often indicated by a metal plate (TM).

Air receiver

Specifies capacity and pressure approval for air receivers based on the model.

Compressor

Describes the patented VT series air-end unit, including rotor details for different kW models.

Electrical motors and drives

Details fixed and variable speed motors, electric fans, and drive mechanisms used in the compressor.

Power supply data

Outlines power supply requirements, cable cross-sections, fuses, and circuit breakers.

Lubricated and cooling fluid

Specifies the type and capacity of lubricating and cooling fluid for the compressor.

Dryer

Describes the dryer's operating cycle, Freon gas, and filtration specifications.

Clearance requirements and system layouts

Refers to figures for overall dimensions and diagrams for hydraulic/pneumatic and wiring systems.

Safety precautions

General precautions

Covers essential safety measures for machine operation, handling, and general use.

Safety precautions for maintenance operations

Outlines safety rules for routine and major maintenance operations.

Handling and installation

Handling instructions

Provides guidance on safely moving and lifting the compressor using forklifts or pallet trucks.

Installation site requirements

Specifies general remarks for suitable installation sites, including no requirement for foundations.

Outdoor installation

Details requirements for protecting the compressor during outdoor installation.

Indoor installation

Covers safety considerations and environmental requirements for indoor installation.

Air connection

Instructions on connecting the compressor to the receiver or distribution line using a suitable hose.

Electrical connection

Guidelines for safe and compliant electrical power connection, including circuit breakers and earthing.

Configuration for remote control

Describes how to configure the compressor for remote starting, stopping, and mode control.

Start-up and operation

Checks to be carried out prior to start-up

Lists essential checks and responsibilities before initial system start-up.

mc² Control panel

Introduces the "mc²" control panel for setting up and monitoring compressor operation.

Control unit mc²

Details the components of the "mc²" control unit, including keyboard and display.

Starting and stopping the compressor

Explains the procedures for starting, stopping, and emergency stopping of the compressor.

Parameter configuration - menu tree

Describes how to access and change operating parameters to customize machine performance.

Additional information menu

Provides access to key information like operating pressure, mode, and service life.

Menu tree (control and programming)

Presents the structured menu for compressor control and programming operations.

Compressors in sequence

Troubleshooting

The machine does not start

Lists common causes and interventions for the machine failing to start.

The compressor has trouble starting up

Addresses issues where the compressor experiences difficulty during the start-up phase.

Pressure value lower than rated pressure

Covers problems related to pressure not reaching the expected rated value.

The machine is ready for start or is running and the scheduled maintenance LED is ON

Explains conditions indicated by the LED for scheduled maintenance.

The machine is ready for start or is running with critical functioning message

Details messages indicating critical operational status or minor faults.

The machine stops when it is running and warning LED comes on

Troubleshoots reasons for the machine stopping unexpectedly with a warning LED.

Oil in the network

Addresses issues related to oil presence in the compressed air network.

Oil in the machine

Covers potential problems or indications of oil within the machine itself.

Safety valve VS intervention

Discusses troubleshooting related to the safety valve and associated interventions.

Maintenance

Operating cycle

Explains the internal workings and operational phases of the compressor unit.

General maintenance operation table

Presents a comprehensive table detailing maintenance tasks and their frequencies.

Replacement of the suction prefilter

Step-by-step guide for replacing the suction prefilter element and grill.

Cleaning or replacing the air filter

Instructions for cleaning or replacing the air filter element.

Checking oil level, topping up and changing the oil

Covers procedures for monitoring, adding, and replacing the compressor oil.

Replacing the oil filter and the separator filter

Details the process for replacing the oil and separator filter cartridges.

Draining the condensate

Explains how to drain condensate from the air receiver and air-oil separator.

Replacing the fuses

Guides on how to safely replace damaged fuses in the electrical box.

Spare Parts and Service Centres

Spare parts and consumable material codes

Lists common spare parts and their corresponding material codes for ordering.

Diagrams

Hydraulic-pneumatic plant diagram

Illustrates the hydraulic and pneumatic system layout of the compressor.

Power circuit wiring diagram 5,5 - 15 kW Machines without air dryer

Electrical wiring diagram for power circuits of 5.5-15 kW models without an air dryer.

Power circuit wiring diagram 5,5 - 15 kW Machines with air dryer

Electrical wiring diagram for power circuits of 5.5-15 kW models equipped with an air dryer.

Power circuit wiring diagram 11 kW Machines with inverter

Electrical wiring diagram for power circuits of 11 kW models using an inverter.

Auxiliary circuit wiring diagram 5,5 - 15 kW Machines without air dryer

Wiring diagram for auxiliary circuits of 5.5-15 kW models without an air dryer.

Auxiliary circuit wiring diagram 5,5 - 15 kW Machines with air dryer

Wiring diagram for auxiliary circuits of 5.5-15 kW models with an air dryer.

Auxiliary circuit wiring diagram 11 kW Machines with inverter

Wiring diagram for auxiliary circuits of 11 kW models with an inverter.

Wiring diagram for component location 5,5 - 15 kW Machines without air dryer

Shows component layout and wiring for 5.5-15 kW models without an air dryer.

Wiring diagram for component location 5,5 - 15 kW Machines with air dryer

Illustrates component layout and wiring for 5.5-15 kW models with an air dryer.

ABAC GENESIS Series Specifications

General

Series	GENESIS
Type	Piston
Voltage	230 V
Phase	1
Noise Level	75 dB