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ABACUS HL250 - User Manual

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Product Manual
November 2022
.
Part No: INS-HL
High Lume (HL) Masts
Applicable products:
HL250
HL250E
HL330
RLH5
RLH7
RLH11
WE STRONGLY RECOMMEND THAT THESE
INSTRUCTIONS ARE READ CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE AND MAINTAIN
THIS EQUIPMENT
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Summary

Safety

General Safety Precautions

Essential safety precautions and recommendations for operators to ensure safe use of the equipment.

Installation

General Installation Information

Details on mast construction, materials, assembly, and foundation requirements for sports and floodlighting applications.

Mast Positioning

Ensuring a clear area around the mast base for safe operation of the mast and counterbalance unit.

Mast Assembly Procedure

Step-by-step instructions and required tools for assembling the mast sections and securing the base.

Operation

General Operation Overview

Overview of how HL250 and HL330 masts are lowered using different counterbalance units (RLH5, RLH7, RLH11).

Moving Counterbalance (RLH5)

Procedure for safely moving the RLH5 counterbalance unit using the ram anchor pin as a handle.

Pre-Operation Checks

Essential pre-operation checks for the counterbalance unit, including framework, ram, oil level, hoses, and electrical connections.

Fitting the Ram to the Mast

Details procedures for attaching the hydraulic ram to HL250 (RLH5/RLH7) and HL330 masts.

Lowering the Mast

Instructions for safely lowering the mast, including wind speed warnings and bearing plate operation.

Raising the Mast

Procedure for raising the mast, ensuring conduits are not trapped and proper shaft overlap.

Removing the Ram

Steps for safely removing the hydraulic ram from HL250 and HL330 masts, including depressurization.

Maintenance

Mast Type Identification

How to identify HL250 and HL330 mast types based on base width and visual arrangement.

Mast Maintenance Checks

Scheduled checks for mast components, foundation bolts, anchor gussets, and door cover at different intervals.

Counterbalance Maintenance

Technical details, fluid requirements, and maintenance recommendations for RLH5, RLH7, and RLH11 counterbalance units.

Hydraulic Hose Management

Guidelines for inspection, testing, and replacement of hydraulic hoses based on their age.

EN 1090 Certificate of Conformity

CE Marking

Environmental Advice

General Environmental Information

Recommendations for operatives to be familiar with environmental regulations concerning pollution and hazardous substances.

Hydraulic Oil Information

Information on hydraulic oil usage in counterbalances, storage, spill prevention, and waste disposal.

Equipment Classification

ABACUS HL250 Specifications

General IconGeneral
BrandABACUS
ModelHL250
CategoryOutdoor Light
LanguageEnglish

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