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HT563025
ABB HT563025 User Manual
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Operation Manual / TPS
44-F.. - TPS61-F..
Preliminary rema
rks
1
Contact informatio
n
1.8
Page 15
© Copyright 2016 AB
B. All r
ights reserved.
August
20
17
HZTL24
12_EN
Revision
F
Cont
act informat
ion
1.8
Contact informa
tion
Contact infor
mation for
the of
ficial service
stations of A
BB Turbo
Systems
is available online.
τ
Scan
the
QR
code
to
access
our
website.
ABB Turbo Syste
ms Ltd
Bruggerstr
asse 71a
CH-5401 Bade
n
Switzer
land
www.abb.com
/turbochargin
g
1.8
16
18
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
2 Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
3 Start-Up
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
4 Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
5 Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
68
6 Troubleshooting
79
Malfunctions When Starting
79
Surging of the Turbocharger
80
Malfunctions During Operation
81
Malfunctions When Stopping
85
Speed Measurement System
86
7 Removal and Installation
87
Transport
87
Turbocharger Weights
88
Remove the Turbocharger
89
Installing the Turbocharger
90
8 Disassembly and Assembly
93
Introduction
93
Module Weights
96
Disassembling and Assembling Turbocharger
97
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
113
Table of Tightening Torques
115
Taking out of Operation Shutting down the Turbocharger
117
9 Taking out of Operation
121
10 Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
11 Disposing of Turbocharger Components
125
12 Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130
4
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ABB HT563025 Specifications
General
Brand
ABB
Model
HT563025
Category
Industrial Equipment
Language
English
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