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HT563681
ABB HT563681 User Manual
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Operation Manual
ABB
Turbocharging
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS61-F33
HT569314
n
Mmax
579
t
Mmax
650
n
Bmax
550
t
Bmax
620
1/s
°C
00650
8
25
25
Year
2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS61-F33
Original Operation Manual
2
Table of Contents
Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Start-Up
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
68
Troubleshooting
79
Malfunctions When Starting
79
Surging of the Turbocharger
80
Malfunctions During Operation
81
Malfunctions When Stopping
85
Speed Measurement System
86
Removal and Installation
87
Transport
87
Turbocharger Weights
88
Remove the Turbocharger
89
Installing the Turbocharger
90
Disassembly and Assembly
93
Introduction
93
Module Weights
96
Disassembling and Assembling Turbocharger
97
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
113
Table of Tightening Torques
115
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130
4
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ABB HT563681 Specifications
General
Product ID
HT563681
Poles
3
Mounting
DIN rail
Mechanical Life
20000 cycles
Electrical Life
10000 cycles
Standards
IEC
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