ABB HT563861 - User Manual

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Operation Manual

ABB Turbocharging



ABB Turbo Systems Ltd

CH 5401 Baden

Type TPS48-F32 HT563861

n

Mmax

1029 t

Mmax

680

n

Bmax

978 t

Bmax

650

1/s °C

SOLD08 00180 12 60 60

Year 2016

made in Switzerland

Application according to

the Operation Manual

kg

HZTL2412 English

TPS48-F32

Original Operation Manual

Table of Contents

Questions and Answers

D
David YoungSep 3, 2025
What to do if ABB Industrial Equipment has charge air pressure too low?
- V
  Victor HicksSep 3, 2025
  If the charge air pressure is too low, there could be several reasons. The air receiver or the gas piping between the engine and the turbine might be leaking. A poorly adjusted injection system also can cause this issue, so correct it. The manometer display might be providing a wrong reading, so replace the manometer, or the line to the manometer might be leaking, so repair the leak. A contaminated filter silencer causing excessive loss of pressure can also be the reason, so clean it. In some cases, the compressor/turbine might be damaged, which requires contacting an ABB Turbocharging Service Station. High exhaust counterpressure can also cause low charge air pressure, so clean or repair the boiler or exhaust silencer.
K
Kimberly SwansonAug 25, 2025
Why is the charge air pressure too low in my ABB charger?
- M
  Michael BoydAug 25, 2025
  If the charge air pressure is too low in your ABB charger, several factors could be responsible: * Air receiver leaking: Make repairs. * Gas piping between the engine and the turbine leaking. * Poorly adjusted injection system: Correct it. * Poorly adjusted valve control. * Manometer display wrong: Replace the manometer. * Line to manometer leaking: Repair the leak. * Contaminated filter silencer: Clean it because it causes excessive pressure loss. * Damaged compressor/turbine: Contact an ABB Turbocharging Service Station. * High exhaust counterpressure: Clean or repair the boiler or exhaust silencer.
W
Wayne WilliamsAug 25, 2025
Why is the charge air pressure too high in my ABB charger?
- S
  Stacy JonesAug 26, 2025
  If the charge air pressure is too high in your ABB charger, it may be due to: * A malfunctioning injection system: Repair it or contact the manufacturer. * A poorly adjusted injection system: Correct it. * Engine performance higher than expected: Check engine performance. * Manometer display wrong: Replace the manometer.
Y
ywarrenSep 10, 2025
Why is my ABB Industrial Equipment having a sluggish start-up?
- K
  Katherine LinSep 10, 2025
  If your ABB Industrial Equipment experiences a sluggish start-up, it could be due to a few reasons. The turbocharger might be contaminated and need cleaning. Alternatively, there may be damage to the bearing, in which case you should contact an ABB Turbocharging Service Station. Other potential causes include a rubbing rotor or a foreign object present in the turbocharger.
N
Natalie GatesSep 16, 2025
What to do if lubricating oil pressure is too low in ABB Marine Equipment?
- K
  Kenneth MckeeSep 17, 2025
  If the lubricating oil pressure is too low, it could be due to several reasons. The oil filter might be heavily contaminated (clean it), the oil pump in the lubricating system could be defective (check / replace it), the manometer display might be wrong (replace the manometer), or the rotor axial clearance might be too large (contact an ABB Turbocharging Service Station).
W
Willie MclaughlinSep 6, 2025
What to do if the charge air pressure is too low in ABB Industrial Equipment?
- K
  Kenneth WilliamsSep 7, 2025
  If your ABB Industrial Equipment experiences charge air pressure that is too low, several factors could be responsible. You can repair any leaks in the air receiver or correct a poorly adjusted injection system. Additionally, you should replace the manometer if the display is wrong, or repair the leak if the line to the manometer is leaking. Clean the filter silencer if it is contaminated, causing excessive pressure loss. Finally, clean or repair the boiler or exhaust silencer if the exhaust counterpressure is too high.
J
Jessica GreenAug 31, 2025
What to do if ABB HT563861 has vibration?
- R
  Ryan WilliamsAug 31, 2025
  If your ABB Industrial Equipment is vibrating, it could be due to rotor unbalance, in which case you should contact an ABB Turbocharging Service Station. Other potential causes include a damaged turbine or compressor, or a damaged bearing.
J
Joshua BeasleySep 22, 2025
How to fix rubbing rotating parts in ABB Industrial Equipment?
- F
  fullerrobertSep 23, 2025
  If the rotating parts of your ABB Industrial Equipment are rubbing, have a dimension check carried out by an ABB Turbocharging Service Station.
M
mannhannahSep 13, 2025
What to do if ABB Industrial Equipment has rubbing of rotating parts?
- J
  johnwatsonSep 13, 2025
  If you suspect rubbing of rotating parts in your ABB Industrial Equipment, and you're unsure about the extent of the rubbing, it's best to contact an ABB Turbocharging Service Station. They can perform a dimension check to assess the situation.
S
Sara WoodAug 27, 2025
What causes fouling of the compressor in my ABB charger?
- M
  millerchristianAug 28, 2025
  Fouling of the compressor in your ABB charger, due to the feeding in of ventilation gases, may result from: * Heavy fouling of the compressor components: Clean compressor. * Material of compressor wheel corroded: Check the fuel and its corrosive components, and change fuel if necessary.

ABB HT563861 Specifications

General

Product ID	HT563861
Mounting	DIN rail
Rated Voltage	400V AC
Poles	3P
Mechanical Life	20, 000 operations
Electrical Life	10000 cycles

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