ABB HT598573 - User Manual

121 pages

Save Page as PDF

To Next Page

Operation Manual

ABB Turbocharging



Type TPL65-A32 HT598573

Mmax

499 t

Mmax

680

Bmax

492 t

Bmax

650

1/s °C

01230 35 50 50

Year 2020

Application according to

the Operation Manual

HZTL2498 English

TPL65-A32

Original Operation Manual

Main Page

Table of Contents3
Operation Manual5
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information11
Symbols and Definitions13
Turbocharger Rating Plate14
Contact Information15
Safety16
Introduction16
CE Conformity16
Definition of Mandatory Signs17
Definition of Safety Instructions17
Warning Plates on the Turbocharger18
Safe Operation and Maintenance19
Hazards During Operation and Maintenance22
Periodic Checking of the Pressure Vessel27
Lifting Loads27
Commissioning29
Oil Supply29
Inspection Work32
Commissioning after Taking out of Operation34
Operation35
Noise Emissions35
Servicing Work37
Replacement Intervals for Turbocharger Components40
Speed Measurement42
Stopping the Engine45
Maintenance46
Foreword to Maintenance46
Cleaning the Filter Silencer47
Cleaning the Compressor During Operation50
Cleaning Turbine Blades and Nozzle Ring in Operation55
Cleaning Components Mechanically60
Troubleshooting69
Malfunctions When Starting69
Surging of the Turbocharger70
Malfunctions During Operation71
Malfunctions When Stopping74
Speed Measurement System75
Removal and Installation76
Turbocharger Weights76
Removing the Turbocharger76
Installing the Turbocharger78
Disassembly and Assembly79
Introduction79
Module Weights81
Removing and Fitting Filter Silencer or Air Suction Branch82
Axial Clearance84
Removing Cartridge Group85
Dismantling and Installing the Turbine Diffuser and Nozzle Ring89
Installing Cartridge Group92
Dismantling and Fitting Nozzle Ring at Turbine End95
Table of Tightening Torques98
Taking out of Operation at Short Notice100
Possibilities for Emergency Repair100
Locking the Rotor101
Fit Cover Plate106
Blocking the Inlets and Outlets110
Bypass the Turbocharger110
Mothballing the Turbocharger111
Taking the Engine out of Operation for up to 12 Months111
Taking the Engine out of Operation for more than 12 Months113
Disposing of Turbocharger Components114
Spare Parts115
Ordering Spare Parts115
View of the Turbocharger with Part Numbers118
View of Turbine Cleaning System with Part Numbers (Optional)120

Brand	ABB
Model	HT598573
Category	Industrial Equipment
Language	English

ABB HT598573 - User Manual

Table of Contents

ABB HT598573 Specifications

Related product manuals