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HT843446
ABB HT843446 User Manual
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Operation Manual
T
urbocharging
ABB
T
urbo Systems Ltd
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS 48D01
HT841995
n
Mmax
1035
t
Mmax
750
n
Bmax
983
t
Bmax
710
1/s
°C
00180
8
50
50
Year
2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 48D01
Original Operation Manual
2
Table of Contents
Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
12
Symbols and Definitions
15
Turbocharger Rating Plate
16
Contact Address and After-Sales Service
18
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Use of ABB Turbochargers on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
86
Speed Measurement System
87
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Tps48
90
Tps52
90
Tps61
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
93
Introduction
93
Module Weights
97
Disassembling and Assembling Turbocharger
98
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
112
Table of Tightening Torques
114
Taking out of Operation
115
Shutting down the Turbocharger
115
Mothballing the Turbocharger
119
Taking the Engine out of Operation for up to 12 Months
120
Taking the Engine out of Operation for more than 12 Months
121
Disposing of Turbocharger Components
123
Spare Parts
125
Ordering Spare Parts
125
View of Turbocharger Showing Part Numbers
126
View of Cartridge Group Showing Part Numbers
128
4
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ABB HT843446 Specifications
General
Product ID
HT843446
Poles
3
Protection Class
IP20
Rated Voltage
690V AC
Mechanical Life
20000 cycles
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