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ABB VM1 User Manual

ABB VM1
56 pages
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VM1
Vacuum circuit-breaker
Instruction manual BA 504/05 E
Contents
1 Summary 6
2 Structure 7
3 Function 8
4 Despatch and storage 11
5 Installation and mounting of the breaker 12
6 Commissioning/Operation 12
7 Maintenance 15
8 Application of the X-ray regulations 21
9 Figures 22
10 Technical data 32
11 Comparison of designations to IEC 61346-1 / 61346-2,
IEC 81346-1 / 81346-2 and VDE-DIN 40719 Part 2 52
BA 504-05 GB_29102012.indd 1 30.10.12 13:44

Table of Contents

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ABB VM1 Specifications

General IconGeneral
BrandABB
ModelVM1
CategoryCircuit breakers
LanguageEnglish

Summary

Safety First - Always!

Safety Recommendations

General safety guidelines for installation, operation, and maintenance.

Summary

General

Overview of VM1 vacuum circuit-breakers and their applications.

Standards and Specifications

Compliance with relevant DIN VDE and IEC standards for switchgear.

Operating Conditions

Specifies normal and special environmental conditions for operation.

Structure

Structure of the Operating Mechanism

Details the magnetic actuator, control module, sensors, and poles.

Structure of the Control Module

Explains the ED 2.0 control module, microprocessor, and optocouplers.

Storage Capacitor

Describes the function and monitoring of the energy storage capacitor.

Sensor System

Covers the inductive proximity switches for position detection.

Basic Structure of the Circuit-breaker on Withdrawable Part

Function

Function of the Circuit-breaker Operating Mechanism

Explains the integrated functions of the magnetic actuator.

Magnetic Actuator

Details the bistable permanent magnet system and its operation.

Opening and Closing Procedure

Describes remote and local control for opening and closing operations.

Circuit-breaker Controller

Covers standard and full versions, microprocessor control, and logic.

Interlocks

Interlocks/Protection Against Maloperation

Prevents dangerous situations and incorrect operations of the circuit-breaker.

Interlocks within VM1 Withdrawable Parts

Details safety interlocks for ABB withdrawable assemblies.

Despatch and Storage

Condition on Delivery

Checks performed at the factory and upon receipt of the equipment.

Packaging

Describes packaging methods for standard and overseas shipment.

Transport

Guidelines for safe loading and handling during transport.

Intermediate Storage

Conditions for optimal storage to maintain equipment integrity.

Installation and Mounting

General Installation Guidelines

Requirements for proper installation of the circuit-breaker.

Commissioning / Operation

Notes on Safety at Work

Critical safety precautions for personnel performing commissioning.

Preparatory Activities

Steps before connecting primary voltage, including checks and cleaning.

Earthing

Procedure for proper earthing of the circuit-breaker.

Movement of the Withdrawable Breaker Part

Manual and motor-driven procedures for moving the withdrawable part.

Circuit-breaker Operation

Details remote and local control for closing and opening operations.

Opening in Case of Power Failure

Procedures for manual emergency opening during power loss.

Maintenance

General Maintenance Principles

Importance of maintenance for trouble-free operation and longevity.

Procedure for Capacitor Discharge

Safe steps to discharge the storage capacitor before maintenance.

Inspection and Functional Testing

Circuit-breaker in General

Visual inspection for contamination, corrosion, and damage.

Magnetic Actuator Operating Mechanism

Functional testing of the operating mechanism after cycles or maintenance.

Withdrawable Part

Inspection of the withdrawable assembly and its components.

Servicing

Circuit-breaker in General

Cleaning procedures for surfaces and insulating materials.

Repair

Repair of Surface Damage

Steps for repairing painted and treated sheet steel parts.

Circuit-breaker Part in General

Surface treatment and rust removal for various parts.

Withdrawable Circuit-breaker Part in General

Cleaning and regreasing slide plates and bearings.

Replacement of Components

Circuit-breaker Control Unit

Procedures for replacing the control unit by trained personnel.

Withdrawable Assembly

Steps for disconnecting and replacing the withdrawable assembly.

Tests on Withdrawable Parts

Motor-driven Withdrawable Parts

Inspection and testing of motor-driven withdrawable parts.

Checking Auxiliary Switch Settings

Verifying the correct operation of auxiliary switches for interlocks.

Checking of Interlock Conditions

Spare Parts, Auxiliary Materials, and Lubricants

Spare Parts

Information on ordering spare parts and setting instructions.

Auxiliary Materials and Lubricants

Application of the X-ray Regulations

Technical Data, General

Binary Inputs

Specifications for the voltage and response ranges of binary input channels.

Binary Outputs

Specifications for switching voltage, current, and contact types.

Technical Data AC/DC Converter

Details on input voltage ranges, power feed protection, and charging times.

Technical Data Circuit-breakers for Fixed Installation

Performance Data and Weights

Table of electrical ratings, operating sequences, and physical dimensions.

Dimensional Drawings

Circuit-breaker for Fixed Installation

Detailed dimensional drawings and specifications for fixed installations.

Technical Data Circuit-breakers on Withdrawable Part

Performance Data and Weights

Table of ratings, operating sequences, and weights for withdrawable parts.

Dimensional Drawings

Circuit-breaker on Withdrawable Part, Type VM1

Drawings showing dimensions for VM1 withdrawable circuit-breakers.

Wiring Diagrams for C.B. on Withdrawable Part

Wiring Diagram for VM1 Circuit-breaker on Manually Movable Withdrawable Assembly

Electrical schematic for manually movable withdrawable assemblies.

Wiring Diagrams for C.B. on Withdrawable Part

Wiring Diagram for VM1 Circuit-breaker on Motor-Driven Withdrawable Assembly

Electrical schematic for motor-driven withdrawable assemblies.

Comparison of Designations

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