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Acson international A5MAC 210D User Manual

Acson international A5MAC 210D
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Technical Manual
AIR COOLED
MODULAR CHILLER
A5MAC 210D
A5MAC 230D
A5MAC 340D
A5MAC 450D
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Acson international A5MAC 210D Specifications

General IconGeneral
BrandAcson international
ModelA5MAC 210D
CategoryChiller
LanguageEnglish

Summary

Model Series

Nomenclature

Explains the model naming convention and its components.

Overview

Provides a general introduction to the ACSON A5MAC-D series chiller/heat pump.

Features

Refrigerant

Details the environmentally friendly R410A refrigerant used in the units.

Low Sound Level

Highlights the design features contributing to reduced operational noise.

Easy Installation

Describes the factory-sealed system simplifying installation for users.

Multi-grade Modulation

Explains the unit's ability to modulate capacity electronically for efficiency.

Flexible module combination

Details how units can be combined to meet varying capacity requirements.

Compact Size

Notes the reduced dimensions and weight for easier placement.

Reliable Operation

Emphasizes modulating capabilities, controlled starting, and QA tests for reliability.

High static pressure fan (50Pa optional, for A5MAC340/450D)

Mentions optional fan for specific exhaust duct requirements.

Outstanding Performance

Intelligent Control System

Lists features, modes, settings, and functions of the control system.

Specifications

General Data - R410A

Provides key technical specifications and data for R410A models.

Components Data - R410A

EVAPORATOR

Details specifications for the evaporator section, including material and water flow.

CONDENSER

Provides data on the condenser, including material, tube type, and fin specifications.

CONDENSER FAN

Lists details about the condenser fan, such as blade material and air volume.

COMPRESSOR

Specifies compressor type, quantity, and refrigerant used.

REFRIGERANT

Indicates the refrigerant type and charge amount.

Electrical Data - R410A

Safety Devices

Outlines the safety devices incorporated into the unit, like pressure switches.

Dimensions

Modular Air Cooled Chiller/Heat Pump A5MAC210D, A5MAC230D

Shows physical dimensions and mounting hole details for specific models.

Modular Air Cooled Chiller/Heat Pump A5MAC340D A5MAC450D

Performance Data

Operating Range

Illustrates acceptable ambient and leaving water temperature ranges for operation.

Cooling Capacity Performance Table

Water Pressure Drop Curve

Sound Data

Wiring Diagrams

MODEL: A5MAC210/230D

Provides the wiring diagram for A5MAC210/230D models.

MODEL: A5MAC340DR

MODEL: A5MAC450D

Installation

Working Condition

Specifies the required environmental and operational conditions for installation.

Installation Dimensions and Environment Limits

Details clearance requirements and environmental limits for unit placement.

Machine Installation Space

Provides guidelines on required space for unit installation and module assembly.

Space Allocated for A Single Chilled Water Unit

Space Allotted for An Array of Chilled Water Units

Installing Chiller

Hoisting the Chiller

Water System Installation

Water Quality Requirements

Outlines the essential water quality parameters for system operation and longevity.

Water System Installation Schematic Diagram

Illustration for multiple units and constant flow rate chilled water system:

Illustration for multiple unit and variable flow rate system:

Installation illustration for multiple unit and variable flow rate system:

Illustration for system with multiple units (dedicated pump for each unit)

Application instruction:

Legends for the water system illustration:

Hydraulic Calculation and Pipe System

Pipe Design for the Air-Conditioning System

Covers crucial aspects of designing pipe systems for air conditioning.

Water Storage Tank Volume Calculating

Calculating Volume of Expansion Water Tank

Selection principles for water pump

Water flow range

Lists the maximum, rated, and minimum water flow rates for different models.

Commissioning and Operation

Items to be confirmed before turning on unit

Lists essential checks before powering on the unit.

Items to be checked during the commissioning

Details checks to perform after the unit has stabilized operation.

Maintenance

Repair

States that only trained technicians should perform repairs.

Items to be checked periodically

Outlines regular maintenance tasks for optimal performance.

1. Compressor

Details periodic checks for the compressor, including sound and current.

2. Controller

Lists periodic checks for the controller, such as parameter settings and protectors.

3. Plate heat exchanger

Specifies checks for the plate heat exchanger, including water quality.

4. Fin heat exchanger

Mentions cleaning the fin heat exchanger periodically.

5. Others

Covers checks for filters and bolt tightness.

Water Processing Method

Close Re-Circulation System

Recommends closed systems and lists anti-corrosion measures.

Open Circulation System

Discourages open systems due to susceptibility to issues.

Once-through System

Describes once-through systems and their potential issues.

Control System Instruction

Power Cable Connection Diagram

Shows the diagram for connecting power cables to the unit.

PCB Instruction

Illustrates connections for pumps and other components on the PCB.

Setting up Address Using DIP Switch

Communication between master and slave unit

Control (Communication) Wire Connection

Details the connection requirements for communication wiring between units.

Wired Controller Instruction

Dimensions

Provides the physical dimensions of the wired controller.

Controller Installation

Illustrates how to install the wired controller.

Functions

1) Features

Lists the key features and capabilities of the AC305 controller.

2) Use Specification

Explains how to operate and use the wired controller's functions.

Settings

1) Parameter Viewing

Describes how to view unit operating status and parameters via the controller.

2) Setting Parameters (parameters can be set only when the unit is turned off)

Details how to set various parameters when the unit is in standby mode.

3) Real Time Setting

Explains how to set the current time and day of the week.

4) Timer Setting

Guides on setting timed ON/OFF operations for the unit.

5) Manual Defrost

Explains how to initiate a manual defrost cycle.

6) Reset

Describes how to reset the controller.

7) Locking the wire controller

Details how to lock the controller keypad to prevent accidental changes.

Error Code

Controller Stoppage Code

Lists error codes and their corresponding symptoms for controller stoppages.

Codes Displayed by the LED Indicator and Explanations

Explains error codes indicated by LED lights and their meanings.

Error Code and Running Status

Failure Causes and Solutions

Communication failure between wired controller and master unit

Lists causes and solutions for communication failure between controller and master unit.

Water pump motor overloaded

Addresses causes and solutions for water pump motor overload issues.

Alarm for insufficient water flow rate

Details potential causes and corrective actions for insufficient water flow alarms.

System 1 high pressure

Explains causes and solutions for high-pressure issues in System 1.

System 1 low pressure

Outlines causes and solutions for low-pressure issues in System 1.

System 2 high pressure

Details causes and solutions for high-pressure issues in System 2.

Anti-freezing protection failed

Covers causes and solutions for anti-freezing protection failures.

Electric heater for water system overloaded

Addresses causes and solutions for electric heater overload.

Ambient temperature too high or low

Discusses issues related to ambient temperature extremes.

System 1 suction superheat is too low

Explains causes and solutions for low suction superheat in System 1.

Communication failure between master and slave units

Lists causes and solutions for communication failures between master and slave units.

System 1 suction temperature too high

Addresses causes and solutions for high suction temperature in System 1.

System 1 discharge temperature too high

Details causes and solutions for high discharge temperature in System 1.

System 2 suction temperature too high

Covers causes and solutions for high suction temperature in System 2.

System 2 discharge temperature too high

Details causes and solutions for high discharge temperature in System 2.

System 1 low pressure

Addresses causes and solutions for low pressure in System 1.

System 1 suction superheat is too low

Explains causes and solutions for low suction superheat in System 1.

System 1 leaking refrigerant

Discusses causes and solutions for refrigerant leaks in System 1.

System 2 leaking refrigerant

Covers causes and solutions for refrigerant leaks in System 2.

System 1 discharge temperature sensor failed

Details causes and solutions when System 1 discharge temp sensor fails.

System 2 discharge temperature sensor failed

Addresses causes and solutions for System 2 discharge temp sensor failure.

System 1 middle heat exchanger sensor failed

Covers causes and solutions for System 1 middle heat exchanger sensor failure.

System 2 middle heat exchanger sensor failed

Details causes and solutions for System 2 middle heat exchanger sensor failure.

Main pipe leaving water temperature sensor malfunction

Addresses causes and solutions for main pipe leaving water temp sensor malfunction.

Entering water temperature sensor failed

Covers causes and solutions for entering water temperature sensor failure.

Leaving water temperature failed

Details causes and solutions for leaving water temperature sensor failure.

Ambient temperature sensor failed

Addresses causes and solutions for ambient temperature sensor failure.

System 1 heat exchanger outlet temperature sensor failed

Covers causes and solutions for System 1 heat exchanger outlet temperature sensor failure.

System 2 heat exchanger outlet temperature sensor failed

Details causes and solutions for System 2 heat exchanger outlet temperature sensor failure.

System 1 suction temperature sensor failed

Addresses causes and solutions for System 1 suction temperature sensor failure.

Suction temperature sensor failure of system 2

Covers causes and solutions for suction temperature sensor failure in System 2.

System 2 low pressure sensor failed

Details causes and solutions for System 2 low pressure sensor failure.

System 1 low pressure sensor failed

Addresses causes and solutions for System 1 low pressure sensor failure.

Memory failure

Explains causes and solutions for memory failure.

No system to startup

Discusses causes and solutions for the system failing to start up.

System 1 fan motor overloaded

Covers causes and solutions for System 1 fan motor overload.

System 2 fan motor overloaded

Details causes and solutions for System 2 fan motor overload.

Large temperature difference between entering and leaving water temperature

Addresses causes and solutions for a large temp difference in the water system.

Entering and leaving water temperature sensor is switched

Covers causes and solutions if water temperature sensors are swapped.

Master unit entering water temperature sensor failed

Details causes and solutions for master unit entering water temperature sensor failure.

Compressor no.2 of system no.1 overloaded

Addresses causes and solutions for compressor overload in System 1, unit 2.

Compressor no.2 of system no.2 overloaded

Covers causes and solutions for compressor overload in System 2, unit 2.

System 1 discharge temperature is abnormal

Discusses causes and solutions for abnormal discharge temperature in System 1.

System 2 discharge temperature is abnormal

Details causes and solutions for abnormal discharge temperature in System 2.

DIP setting error

Explains causes and solutions for DIP setting errors.

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