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ADLY MOTO ATV-300 User Manual

ADLY MOTO ATV-300
95 pages
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ADLY MOTO
SERVICE MANUAL
ATV-300S/U(҇ʼʳ
ʳ
OCTOBER, 2006 High Power Engine HER
CHEE INDUSTRIAL CO., LTD.

Table of Contents

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ADLY MOTO ATV-300 Specifications

General IconGeneral
BrandADLY MOTO
ModelATV-300
CategoryOffroad Vehicle
LanguageEnglish

Summary

Service Manual

Vehicle Specifications

Utility Model Specifications

Detailed specifications for the ATV-300U (Utility) model.

Vehicle Specifications (Continued)

Sporty Model Specifications

Detailed specifications for the ATV-300S (Sporty) model.

Locking Torque Specifications

Torque Values for Components

Standard and specific locking torque values for various parts.

Lubrication System

Lubrication Trouble Diagnosis

Diagnosing common lubrication issues.

Engine Oil and Filter Maintenance

Procedures for engine oil and filter care.

Lubrication System (Continued)

Clutch Removal Steps

Detailed steps for clutch removal.

Brake Pedal and Oil Tube Removal

Steps for removing brake pedal and oil tube.

Switch Cover and Crankcase Cover Removal

Procedures for removing switch covers and crankcase.

Crankcase Gasket and Clutch Center Removal

Removing crankcase gasket, lifter plate, and clutch center.

Oil Pump Removal Steps

Detailed steps for removing the oil pump.

Oil Pump Assembly Overview and Disassembly

Oil pump parts diagram and disassembly steps.

Oil Pump Rotor Gap Check

Checking the gap between oil pump rotors.

Oil Pump Assembling and Installation

Procedures for assembling and installing the oil pump.

Fuel System

Fuel System (Continued)

Carburetor Setup and Fuel Cup Check

Carburetor adjustment and fuel cup inspection.

Carburetor Removal and Disassembly

Steps for removing and disassembling the carburetor.

Carburetor Component Removal

Removing needle valve, slow jet, main jet, and throttle valve.

Jet Needle and Seal Cover Removal

Removing jet needle and seal cover.

Air Cleaner Assembly Check

Checking and cleaning the air cleaner.

Engine Removal and Installation

Engine Removal Steps

Detailed procedure for removing the engine.

Engine Removal and Installation (Continued)

Engine Installation Procedure

Steps for installing the engine.

Cylinder Head and Valve Service

Cylinder Head Trouble Diagnosis

Diagnosing cylinder head and valve issues.

Cylinder Head and Valve Service (Continued)

Cylinder Head Removal and Disassembly

Steps for removing and disassembling the cylinder head.

Cylinder Head Component Disassembly

Detailed disassembly of cylinder head parts.

Camshaft and Valve Disassembly

Steps for removing camshaft and valves.

Camshaft and Rock Arm Inspection

Checking camshaft and rock arm wear.

Valve Removal Procedure

Using a tool to remove valves.

Cylinder and Piston Service

Cylinder and Piston Service (Continued)

Clutch and Starting System

Clutch and Starting System (Continued)

Crankcase and Crankshaft Service

Crankcase and Crankshaft Service (Continued)

Front Wheel, Suspension, and Steering

Front Wheel, Suspension, and Steering (Continued)

Rear Wheel, Suspension, and Brakes

Rear Wheel, Suspension, and Brakes (Continued)

Electrical Device Service

Electrical Device Service (Continued)

Electrical Diagram

ATV-300S/U Wiring Diagram

Comprehensive wiring diagram for the ATV-300S/U.

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