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Aerco INN1350 User Manual

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Innovation Water Heaters Installation, Operation & Maintenance Manual
OMM-0078_0L AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 1 of 206
GF-128 Phone: 800-526-0288 PRI: 11/25/2014
USER MANUAL
Installation, Operation and Maintenance
INNOVATION Series
Gas-Fired Water Heaters
Natural Gas or Propane
Modulating, Condensing
Water Heater Models
Applicable to Serial Number
G-14-2265 and above
This guide applies to the
following Innovation models
Innovation 600
Innovation 800
Innovation 1060
Innovation 1350
Other documents for this
product include:
GF-5030 INN-Recon Gas Supply Guide
GF-5050 INN-Recon Venting Guide
GF-5060 INN-Recon Elect. Power Guide
GF-5080 INN Sizing Guide
Latest Update: 11/25/2014

Table of Contents

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Aerco INN1350 Specifications

General IconGeneral
CategoryWater Heater
BrandAerco
ModelINN1350
Fuel TypeNatural Gas
Input BTU/h1, 350, 000
Warranty5 years
Electrical Requirements120V

Summary

CHAPTER 1. SAFETY PRECAUTIONS

1.2 EMERGENCY SHUTDOWN

Procedure for shutting down the unit in an emergency.

CHAPTER 2. INSTALLATION

2.10 GAS SUPPLY PIPING

Guidelines for designing and installing the gas supply piping.

2.11 AC ELECTRICAL POWER WIRING

Instructions for connecting AC electrical power.

CHAPTER 3. OPERATION

3.3 CONTROL PANEL MENUS

Explanation of the unit's menu structure and navigation.

3.6 CONFIGURATION MENU

Adjusting internal setpoints and other configuration settings.

3.7 TUNING MENU

Factory-set tuning parameters for optimal performance.

3.8 CALIBRATION MENU

Procedures for calibrating unit parameters by service personnel.

3.9 START SEQUENCE

Step-by-step process for initiating the unit's start sequence.

CHAPTER 4. INITIAL START-UP

4.1 INITIAL START-UP REQUIREMENTS

Prerequisites and essential steps for initial unit startup.

4.2 TOOLS AND INSTRUMENTATION FOR COMBUSTION CALIBRATION

Necessary tools and instruments for performing combustion calibration.

4.2.1 Required Tools & Instrumentation

List of tools and instruments needed for calibration.

4.2.2 Installing Gas Supply Manometer

Step-by-step guide for installing a gas supply manometer.

4.2.3 Accessing the Analyzer Probe Port

Procedure to access the exhaust manifold port for analyzer probes.

4.2.4 Connecting Multimeter to Flame Detector

Steps to connect a multimeter for measuring flame strength.

4.3 NATURAL GAS COMBUSTION CALIBRATION

Detailed procedure for calibrating natural gas combustion.

4.4 PROPANE COMBUSTION CALIBRATION

Detailed procedure for calibrating propane combustion.

4.6 TEMPERATURE CONTROL CALIBRATION

Process for calibrating the unit's temperature control system.

4.6.2 Minimum Load Adjustment

Adjusting temperature control at minimum load conditions.

4.6.3 Maximum Load Adjustment

Adjusting temperature control at maximum load conditions.

4.7 OVER-TEMPERATURE LIMIT SWITCHES

Information on over-temperature limit switches and their settings.

CHAPTER 5. SAFETY DEVICE TESTING

5.2 LOW GAS PRESSURE FAULT TEST

Test procedure to verify the low gas pressure fault detection.

5.3 HIGH GAS PRESSURE FAULT TEST

Test procedure to verify the high gas pressure fault detection.

5.4 LOW WATER LEVEL FAULT TEST

Test procedure for the low water level fault.

5.5 WATER TEMPERATURE FAULT TEST

Test for the high water temperature fault simulation.

5.6 INTERLOCK TESTS

Tests for remote and delayed interlock circuits.

5.6.1 Remote Interlock

Procedure for testing the remote interlock circuit.

5.6.2 Delayed Interlock

Procedure for testing the delayed interlock circuit.

5.7 FLAME FAULT TESTS

Simulating and testing flame fault conditions.

5.8 AIR FLOW FAULT TESTS

Testing air flow fault conditions.

5.9 SSOV PROOF OF CLOSURE SWITCH

Checking the SSOV proof of closure switch circuit.

5.10 PURGE SWITCH OPEN DURING PURGE

Testing the purge switch during the purge cycle.

5.11 IGNITION SWITCH OPEN DURING IGNITION

Testing the ignition switch during the ignition cycle.

5.12 SAFETY PRESSURE RELIEF VALVE TEST

Testing the safety pressure relief valve.

CHAPTER 6. MAINTENANCE

6.1 MAINTENANCE SCHEDULE

Routine maintenance schedule and intervals.

6.2 IGNITER-INJECTOR

Inspection and replacement of the igniter-injector assembly.

6.3 FLAME DETECTOR

Inspection and replacement of the flame detector.

6.6 FIRESIDE INSPECTION

Inspection of the fireside components of the unit.

6.7 WATERSIDE INSPECTION

Inspection of the waterside of the heat exchanger.

6.8 HEAT EXCHANGER CLEANING

Methods for cleaning the heat exchanger.

6.8.2 Cleaning Procedure

Step-by-step procedure for cleaning the heat exchanger.

6.11 LOW WATER CUTOFF (LWCO) CAPACITOR INTEGRITY TEST

Testing the integrity of the LWCO capacitor.

6.11.1 Low Water Cutoff (LWCO) - Capacitor Electrical Short Test

Test for electrical shorts in the LWCO capacitor.

6.11.2 Low Water Cutoff (LWCO) - Standard C-More Test

Standard test for LWCO using C-More controls.

CHAPTER 7. TROUBLESHOOTING GUIDE

7.2 ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES

Troubleshooting for issues without specific fault messages.

CHAPTER 8. WATER HEATER MANAGEMENT

8.2 WHM PRINCIPLES OF OPERATION

How the WHM system operates and communicates.

8.3.5 Automatic Temperature Sensor Calibration

Procedure for automatically calibrating temperature sensors.

8.8 WHM HARDWARE INSTALLATION & SET-UP INSTRUCTIONS

Instructions for installing and setting up WHM hardware.

8.8.2 WHM Modbus Network Wiring

Wiring the Modbus network in a daisy-chain configuration.

8.9 WHM PROGRAMMING & START-UP

Steps for programming the WHM Master and Slaves.

8.10 TROUBLESHOOTING

Troubleshooting common WHM operational faults.

APPENDIX B – STARTUP, STATUS AND FAULT MESSAGES

Table B-2. Fault Messages

List and description of all fault messages displayed by the unit.

APPENDIX E – PARTS LIST DRAWINGS

APPENDIX H – C-MORE WIRING DIAGRAMS

APPENDIX I – RECOMMENDED SPARES

Table I-1. Recommended Emergency Spare Parts

List of recommended emergency spare parts.

APPENDIX K – WARRANTY

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