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Aerocool Trophy TD3800 - User Manual

Aerocool Trophy TD3800
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OWNERS GUIDE
USE AND CARE MANUAL
DUCTED COOLER MODELS:
TD3800, TD4801, TD4812, TD6801, TD6812
TH3800, TH4801, TH4812, TH6801, TH6812,
TUP6801, TUP6812
1-999-2467 Date: 1/14
Safety
Installation
Start-up
Operation
Maintenance
Trouble Shooting
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING.
Read all instructions carefully before installation.
Use only the blower motor and circulating pump(s)
combinations marked on the Model Nameplate indicating
suitability for use in this model. Any other motors or pumps
cannot be substituted.
Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes
and standards, including fire rated construction.
When cutting or drilling into a wall or ceiling, do not
damage electrical wiring or other concealed utilities (water
or gas lines, sewer lines, etc.).
Cooler motor, pump, cabinet and junction box must be
grounded in accordance with all local and national codes.
A ground wire must be used between the power supply
and the cooler.
Be sure that the cooler is connected to proper line voltage
stamped on the pump and blower (fan) motor specification
plate. NOTE: Improper voltage will void the pump and/or
motor warranties and may cause serious personal injury
or property damage.
Do not operate this blower (fan) motor with any solid-state
speed control device.
Always disconnect electrical power to unit before working
on or servicing cooler. More than one disconnect switch
may be required to de-energize the equipment for
servicing.
Do not remove access panels while cooler is running, this
may cause the blower (fan) motor to overload and damage
the motor windings.
NOTE:
Do not locate unit near exhaust or vent pipes as odors or
fumes may be drawn into cooler.
Use of anode devices, chemical additives or treatments in this
cooler will void the warranty.
Your warranty does not cover shipping damage. Report all
shipping damage at once to dealer or carrier making the
delivery.
For future reference, record the model and serial numbers,
date and place of purchase of your evaporative cooler here:
Model #
Serial #
Date of Purchase:
Place of Purchase:
For Customer Assistance
CALL 1-800-325-6952
DO NOT RETURN TO PLACE OF PURCHASE!
Congratulations: You have purchased a product of superior performance and design,
which will give the best service when properly installed, operated and maintained.
This guide will provide you with information needed to mount, operate, inspect, maintain,
and troubleshoot your evaporative air cooler.
The first section, Installation and Start-Up, gives details for installation. The second
section, Maintenance, contains operational and maintenance instructions , while
Troubleshooting includes information on commonly encountered problems.
INSTALLER: Please deliver this guide to owner.

Questions and Answers

  • C
    carlos02Jul 31, 2025
    What to do if my Aerocool Freezer motor does not start?
    • Z
      zwalshJul 31, 2025
      If your Aerocool Freezer motor isn't starting, first check the power receptacle and cord to ensure they are properly connected and functional. Also, the belt might be too loose or too tight, so adjust the belt tension accordingly. If these steps don't resolve the issue, the motor or switch may be non-functional, requiring replacement. Lastly, inspect the belt; a broken belt will also prevent the motor from starting and needs replacing.
  • D
    Deanna Hodges DDSAug 4, 2025
    Why is my Aerocool Freezer not delivering enough air?
    • B
      Brooke SmithAug 4, 2025
      Inadequate air delivery from your Aerocool Freezer can stem from several causes. Ensure sufficient air exhaust by opening windows to increase airflow. Check the belt tension, as a loose belt can hinder performance. Adjust or replace it if needed. Also, inspect the pads; plugged pads restrict airflow and should be replaced.
  • A
    Allen GilbertAug 9, 2025
    What to do if my Aerocool Freezer pads are dry?
    • J
      Jordan AveryAug 9, 2025
      If the pads in your Aerocool Freezer are dry, several issues could be the cause. Start by checking for a clogged pump intake and remove any obstructions. If the pump is not working, replace it. Also, inspect the water line for clogs and clear them. The water distributor could also be clogged, so clear any debris. Finally, check if the switch or wiring are non-functional and replace or repair them, respectively. Ensure the water supply to the cooler is turned on.
  • A
    Aaron FuentesAug 13, 2025
    What to do if my Aerocool Freezer motor cycles on and off?
    • S
      Susan AdamsAug 13, 2025
      If your Aerocool Freezer motor cycles on and off, check the voltage, as low voltage can cause this issue. Adjust the belt tension if it's excessively tight. Also, inspect the blower shaft for tightness or locking and oil or replace the bearings. If the bearings are dry, oil them. Adjust the motor pulley diameter to the full load ampere rating on the motor. If none of these steps work, the motor may be non-functional and require replacement.
  • J
    Jacob MurrayAug 18, 2025
    How to stop water from draining from my Aerocool Freezer?
    • Q
      qflowersAug 18, 2025
      If water is draining from your Aerocool Freezer, it could be due to a float valve issue. First, adjust the float to a 2 1/2“ water depth. If the float movement is obstructed, free it. If the float valve is non-functional, replace the float assembly.
  • S
    Shawn HansonAug 21, 2025
    Why is there excessive humidity in my house when using the Aerocool Freezer?
    • S
      Stacy BellAug 21, 2025
      Excessive humidity in your house while using the Aerocool Freezer is likely due to inadequate exhaust. To improve ventilation, open doors and windows.
  • A
    amandawaltersAug 26, 2025
    Why is my Aerocool Freezer making so much noise?
    • J
      james64Aug 27, 2025
      Noisy operation in your Aerocool Freezer could be because the blower is rubbing on the housing; reposition the wheel. Alternatively, the motor sheave or blower set screws might be loose; tighten them.

Summary

Important Safety Instructions

Warning: Reduce Risk of Fire, Electric Shock, or Injury

Installation

Electrical Installation

Instructions for safe and compliant electrical connections to the pump and motor.

Motor Installation

Adjust Motor Pulley

Belt Tension Adjustment

Connect Water Supply

General Inspection: Initial Start-up or Annual Inspection

Start-up Check List

Maintenance Schedule

Maintenance & Inspection

Adjust Belt Tension

Cleaning Water Pump & Hose

Changing Cooler Pads

Pad Replacement Instructions

Steps for removing, cleaning, or replacing cooler pads, ensuring correct orientation.

Troubleshooting Guide

Water Draining from Unit

Addresses issues with float valve adjustment, obstruction, or non-functionality.

Dry Pads

Troubleshoots issues related to pump intake, water lines, or distributor clogs.

Motor Does Not Start or No Air Delivery

Covers causes from disconnected power to faulty switches or broken belts.

Inadequate Air Delivery

Identifies causes like insufficient exhaust, loose belts, or plugged pads.

Motor Cycles On & Off

Addresses causes such as low voltage, excessive belt tension, or dry bearings.

Aerocool Trophy TD3800 Specifications

General IconGeneral
Heatsink MaterialAluminum
Fan Speed800-1800 RPM
Fan Connector4-Pin PWM
CompatibilityIntel LGA 1150/1151/1155/1156, AMD AM4/FM2/FM2+/AM3+/AM3
Heatpipes4
Fan Dimensions120 mm

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