Aeromotive 11209 User Manual

AEROMOTIVE
Part # 11209
INSTALLATION INSTRUCTIONS
CAUTION:
Installation of this product requires detailed knowledge of automotive systems and repair
procedures. We recommend that this installation be carried out by a qualified automotive
technician.
Installation of this product requires handling of gasoline. Ensure you are working in a well
ventilated area with an approved fire extinguisher nearby. Extinguish all open flames, prohibit
smoking and eliminate all sources of ignition in the area of the vehicle before proceeding with the
installation.
When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed gasoline.
WARNING!
The fuel system may be under pressure. Do not open the fuel system until any pressure
has been relieved. Refer to the appropriate vehicle service manual for the procedure and
precautions for relieving the fuel system pressure.
The enclosed Aeromotive fuel pump utilizes 3/8 NPT style inlet and outlet ports; these ports require pipe
thread sealant.
To use this pump in your vehicle’s fuel system, we strongly recommend the following:
Utilize AN-6 size high pressure fuel lines, fittings and o-rings for all connections (Call
Aeromotive for availability.)
Mount the pump lower than and as close as possible to the fuel tank.
A high capacity, 100 micron fuel filter should be installed between the fuel tank or cell and the
pump inlet.
A high capacity 10 micron fuel filter should be installed between the pump outlet and fuel
pressure regulator
We recommend Aeromotive replaceable element filters. Call us for info.
Failure to follow the above recommendations may result in fuel leakage, bursting of the fuel lines, poor
vehicle performance and/or decreased fuel pump life! Improper installation will void all warranties for this
product!
Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.
DO NOT RUN THE PUMP DRY! Excessive wear will result if the pump runs dry.
DO NOT DISASSEMBLE THE PUMP! Disassembly will throw the pump out of calibration and void all
warranties on this product.
DO NOT ATTEMPT TO ADJUST THE OUTLET PRESSURE SCREW! The maximum outlet pressure has
been preset at the factory and locked in its current position. Adjusting it will void all warranties on this
product.

Aeromotive 11209 Specifications

General

Brand	Aeromotive
Model	11209
Category	Car Spares
Language	English

Summary

Safety and Handling Precautions

Installation Safety Guidelines

Requires knowledge, gasoline handling safety, ventilation, fire prevention, and eye protection.

Fuel System Warnings

Highlights fuel system pressure risks and NPT port sealing requirements.

Critical Operational Warnings

Prohibits running the pump dry, disassembly, or adjusting the pressure screw.

Installation Recommendations

Recommended Fuel System Setup

Utilize AN-6 lines and specific micron filters (100/10) for optimal performance and longevity.

Product Usage Limitations

Not for emission-controlled vehicles; improper installation voids warranty.

Installation Procedures

Pre-installation Preparation

Cool engine, relieve pressure, disconnect lines, find mounting location, and clean spills.

Mounting and Fuel Line Connections

Mount pump, connect filters and fuel lines, ensuring proper routing away from hazards.

Electrical Connections

Connect 12V power via switched source and ground using proper wiring and connectors.

System Checks and Finalization

Attach fuel pressure gauge, check for leaks, and secure lines/wires after testing.

Post-Installation Testing and Verification

Initial Pump Operation and Pressure Check

Turn pump ON to build pressure, bleed air if necessary, and check for leaks.

Engine Start and Fuel Pressure

Start engine once pressure is registered, verifying 6-8 psi fuel pressure.

Leak Inspection and Test Drive

Secure components, test drive, and re-check the system for any fuel leaks.

Warranty Information

Limited Warranty Terms

One-year warranty from purchase date, requires proof of purchase for claims.

Warranty Claim Procedure

Contact Aeromotive directly, obtain RGA, and ship freight pre-paid.

Warranty Exclusions and Limitations

Excludes abuse, improper installation; remedy limited to sale price.