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Aeromotive A1000 User Manual

Aeromotive A1000
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AEROMOTIVE
Part # 11101, 11108 & 11151
A1000 Fuel Pump
INSTALLATION INSTRUCTIONS
This product is not legal for sale or use on emission-controlled vehicles except when used as a direct
replacement part matching OEM specification.
WARNING!
Always be aware of flammable situations. Drilling and grinding can be
potential ignition sources. Extinguish all open flames, prohibit smoking and
eliminate all sources of ignition in the area of the vehicle and workspace before
proceeding with the installation. Ensure you are working in a well ventilated area
with an approved fire extinguisher nearby.
WARNING!
Installation of this product requires modification to a fuel tank/ the fuel
system, failure to satisfy all safety considerations will result in fire, explosion,
injury and/or loss of life to yourself and/or others. All fuel system components
MUST be located as far from heat sources as possible, like exhaust, engine block,
etc.
WARNING!
Mechanical and hydraulic lifting devices can tip over or lower accidentally
due to incorrect maneuvering or technical errors. A falling object can cause
injury and/or loss of life to yourself and/or others. When working under the
vehicle, always use stands, and ensure that the ground or floor is stable and
level. Never crawl under a vehicle which is only supported by a jack.
WARNING!
The fuel system is under pressure. Do not open the fuel system until the
pressure has been relieved. Refer to the appropriate vehicle service manual for
the procedure and precautions for relieving the fuel system pressure
.
CAUTION!
When installing this product always wear safety glasses and other
appropriate safety appeal. A drilling operation will cause flying metal chips. Flying
metal chips can cause eye injury.
CAUTION:
Installation of this product requires detailed knowledge of automotive systems
and repair procedures. We recommend that this installation be carried out by a
qualified automotive technician. Careless installation of this product can result in
damge to the product, injury or loss of life to yourself and/or others.
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Aeromotive A1000 Specifications

General IconGeneral
BrandAeromotive
ModelA1000
CategoryWater Pump
LanguageEnglish

Summary

Aeromotive A1000 Fuel Pump Installation Instructions

Flammable Situation Safety Warnings

General safety precautions for preventing fire and explosion risks during installation.

Fuel System Modification Hazards

Risks associated with modifying the fuel system, including fire and explosion.

Mechanical Lifting Safety

Precautions for using lifting devices to prevent accidental tipping or falling.

Fuel System Pressure Warning

Caution regarding working with pressurized fuel systems and the need for pressure relief.

Personal Protective Equipment (PPE)

Emphasis on wearing safety glasses and appropriate apparel during installation.

Professional Installation Recommendation

Advice to have installation performed by a qualified automotive technician.

Compatible Fuels and System Requirements

Supported Fuel Types

Lists the types of fuels compatible with the Aeromotive A1000 Fuel Pump.

Essential System Components

Key components and configurations required for proper pump operation.

Maximum Operating Pressure

Specifies the maximum continuous operating pressure for the fuel system.

Installation Impact on Warranty

Details how improper installation can void product warranties.

Port Type and Sealant Usage

Clarification on AN-10 ORB ports and the absence of thread sealant requirement.

Step-by-Step Installation Procedures

OEM Fuel Pump Removal Steps

Instructions for removing the original equipment manufacturer's fuel pump.

Sumped Tank or Fuel Cell Installation

Guidance on installing sumped fuel tanks or fuel cells per manufacturer's specs.

Fuel Pump Mounting Location Criteria

Advice on selecting a suitable mounting location for the fuel pump.

Fuel Pump Mounting Hardware

Details on using specific bolts, nuts, and optional vibration dampening kits.

Fuel Line Routing and Protection

Instructions to route fuel lines away from moving parts and protect them from damage.

Fuel Filter Connection Guide

Steps for connecting the fuel tank sump outlet to the pre-filter.

Recommended Fuel Shut-Off Valve

Recommendation to install a shut-off valve between the tank and pump.

Fuel Filter Outlet to Fuel Rails

Connecting the post-filter outlet to the fuel rails using appropriate lines.

System Diagrams and Electrical Connections

EFI System Configuration Diagram

Diagram illustrating the setup for Electronic Fuel Injection (EFI) systems.

Carbureted System Configuration Diagram

Diagram showing the configuration for Carbureted fuel systems.

Electrical Wire Routing Safety

Precautions for routing electrical wires away from vehicle components.

Wire Gauge and Connector Requirements

Specifications for the size of wire and type of connectors to use.

Fuel Pump Power Wiring Diagram

Schematic illustrating the correct electrical connections for the fuel pump.

Testing and Final Checks

Fuel Pressure Gauge Installation

Instructions for connecting a fuel pressure gauge to the system.

Leak Detection and Repair

Procedure for checking for fuel leaks and immediate corrective action.

Initial Pump Operation Test

Steps to turn on the ignition, run the pump, and check fuel pressure.

Engine Start and Pressure Setting

Starting the engine and adjusting fuel pressure to the desired setting.

Securing Installed Components

Methods for securing fuel lines and electrical wires to the vehicle chassis.

Test Drive and Final Inspection

Conducting a test drive and re-checking the fuel system for leaks.

Troubleshooting Fuel System Issues

Pump Not Running Troubleshooting

Diagnostic steps for when the fuel pump fails to operate.

Poor Pump Performance Troubleshooting

Steps for diagnosing intermittent or weak fuel pump operation.

Inlet Plumbing Requirements

Ensuring proper inlet plumbing size and flow for pump performance.

Inlet Filter Specifications

Requirements for inlet filter micron rating and surface area.

Fuel Filter Condition and Maintenance

Importance of clean or new fuel filters for system reliability.

Fuel Pump Speed Controller Use

Recommendation for using a speed controller to manage fuel temperature.

Technical Bulletin: Fuel Filtration Guide

Aeromotive Inlet Filter Standards

Specifics on Aeromotive 100-micron filters for pump inlet use.

Outlet Filter Application

Correct placement of finer micron filters on the outlet side of the pump.

Filter Surface Area Significance

Explanation of why filter surface area is critical for flow capacity.

Filter Selection and Maintenance

Cavitation Risks from Inlet Restrictions

How inlet restrictions can cause fuel cavitation and pump damage.

Downstream Filter Servicing

Importance of monitoring and servicing filters downstream of the pump.

Filter Compatibility with Pump Models

Matching appropriate filters to specific Aeromotive fuel pump models.

Visual Filter Comparison

Aeromotive vs. Other Filter Elements

Visual comparison of Aeromotive's 100-micron filter element with others.

Factors Affecting Filter Flow

Discussion on elements beyond micron rating influencing filter flow capacity.

Contacting Aeromotive Support

Product Returns and Repairs Process

Procedure for obtaining RGA numbers and returning products for service.

Technical and General Inquiries

Contact details for technical assistance and general information.

Aeromotive Limited Warranty Policy

California Proposition 65 Chemical Warning

Warning regarding chemical exposure from the product as per California law.

Warranty Coverage and Claiming

Details on warranty period, coverage, and how to submit a claim.

Warranty Exclusions and Remedies

Information on what is not covered and the buyer's exclusive remedy.

Company's Right to Modify Products

Aeromotive's rights regarding product changes, improvements, and discontinuations.