Home
AESYS
Automobile Electronics
Standard Sign System
AESYS Standard Sign System User Manual
4
of 1
of 1 rating
84 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Standard Sign Sy
stem
Maintenance Manual
Publication Nu
mber ASMM2010
• Version 1.0
•
A
pril 2011
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 - Preface and Overview
9
About this Maintenance Manual/Purpose
9
Disclaimer
9
OSHA Compliance and Safety Guidelines
9
Version 1.0 • April
9
Revision Information (English Version)
10
Cautionary Symbols
10
Table a - Manual Revision Information (English Version)
10
Table B - Manual and Equipment Safety Symbols
10
Cautionary and Symbol Terminology
11
Safety Summary and Cautions Concerning Servicing the Unit
11
Table C - Description of Cautionary Terms
11
Maintenance Related Guidelines
12
Firmware and Manual Versions and Revisions
12
Firmware Versions
12
Current Firmware Releases
12
Table D - Firmware Release Information for the KC640 Central Control Unit (CCU)
12
Manual Versions
13
Firmware and Manual Versions and Revisions
13
Change Management
13
Figure 1 - Manual Version Information
13
Aesys Terminology and Terms
14
Chapter 2 - System Overview
15
Introduction to the Standard Sign System
15
Figure 2 - Standard Sign System General System Diagram
15
Chapter 3 - KC640 CCU Operation
16
Introduction
16
Figure 3 - KC640 Central Control Unit
16
KC640 Central Control Unit (CCU) Features
17
Figure 4 - KC640 Central Control Unit, Selected Features I
17
Start-Up/Power on Self Test (POST)
18
Figure 5 - Start-Up and Boot Program Code
18
Figure 6 - Aesys Logo Briefly Appears
18
Figure 7 - Firmware Revision Number
18
Smartmedia Card (SMC) Installation
19
Figure 8 - KC640 Smartmedia Card and Slot Connector
19
Selecting and Executing Destination/Message to Sign
20
Figure 9 - KC640 Central Control Unit, Selected Features II
20
Figure 10 - Transmission Message
20
CCU Transmission/Communication Error (Status 2)
21
"Status 2" Error Troubleshooting Guide
21
Figure 11 - Error on the Letters a and C
21
Figure 12 - Error with the Letter B
21
CCU Lcd/Message Display
22
Dash/Run Number Sign Option
22
Selecting a Public Relations (P/R) Message
22
Figure 13 - Sample Code Number and Destination Message
22
Figure 14 - Public Relations (P/R) Code Number on the LCD
22
Deleting a Public Relations (P/R) Message
23
Non-Existent Code
23
Select between Two Destinations ("DEST A" and "DEST B)
23
Figure 15 - Non-Existent Code Message
23
Figure 16 - Select Destination -A
23
Figure 17 - Select Destination -B
23
Using the Scrolling Keys (<F7> and <F8>)
24
Blanking/Disabling the Sign
24
Second Level Key Mode
24
Figure 18 - Disable Displays Prompt
24
Figure 19 - Disabled Display Confirmation
24
Figure 20 - Second Level Access Code Screen
24
Figure 21 - Second Level Key Mode Screen
25
Figure 22 - Display Selection Screen
25
Figure 23 - Sign Selection Screen
25
Sign Brightness Adjustment Feature (<F1>)
25
Change Page Duration of P/R Message (<F3>)
26
Enabling/Disabling the Internal Sign (<F2>)
26
Figure 24 - Enabling the Internal Sign
26
Figure 25 - Public Relations (P/R) Message Page Duration Screen
26
Table E - Public Relations (P/R) Message Page Duration Values and Durations
26
Line + Terminus Mode (<F4>)
27
Ignition/Engine off - Disabling the Display Feature (<F5>)
27
Figure 26 - Public Relations (P/R) Message Page Duration Set-Up Completed
27
Figure 27 - Line + Terminus Mode (<F4>) Main Screen
27
Figure 28 - Disabling Displays Screen
27
Dash Sign Enabled and Disabled Feature (<F6>)
28
Protocol (Decimal/Hexadecimal) Setup Feature (<F7>)
28
Access Code Password Option (<F8>)
28
Figure 29 - Dash Sign Enabled and Disabled Feature Main Screen
28
Figure 30 - Protocol (Decimal/Hexadecimal) Setup Feature Main Screen
28
Figure 31 - Access Code Password Option Initial Screen
28
Reset Default Settings
29
Alarm Reset/Disable
29
Emergency Button Error
29
Figure 32 - Access Code Password Change Password Screen
29
Figure 33 - Access Code Password Option Change Confirmation Screen
29
Emergency/Panic Alarm Feature
30
Figure 34 - Emergency Button Error Display
30
Figure 35 - Emergency/Panic Alarm Connector
30
Manual Input Messages (MIM)
31
Manual Input Message (MIM) Procedure
31
Special MIM Feature Key Functions
31
CCU Technical Information Supplement
31
Viewing Other Destination Message Timeout
31
Access Code/Password Recovery
31
Downloading Data (Destination/Message Listing)
32
Uploading Firmware
32
CCU Basic Operation-Related Information
32
Additional Software Considerations
33
CCU Hardware-Related Information
34
Figure 36 - KC640 CPU Board (Part Number 0404B, Front View)
34
Figure 37 - KC640 CPU Board (Part Number 0404B, Rear View)
34
Technical Characteristics
35
Chapter 4 - Display Panels (Signs)
36
Introduction
36
Figure 38 - Opaque Sign Louvers
36
Figure 39 - Sign Bracket Mounting Holes
37
Figure 40 - Standard Sign System General System Diagram
37
Sign Components
38
Figure 41 - Mounting Nuts
38
Sign CPU Circuit Board
39
Microprocessor
39
EPROM Memory
39
Figure 42 - Sign CPU Circuit Board
39
Dip Switch
40
Figure 43 - DIP Switch (Detail)
40
Table F - Sign CPU Circuit Board DIP Switch Settings for Address Settings
41
PLD (Programmable Logic Device)
42
Internal Power Supply
42
Interface Circuits to the CCU
42
CCU Filters
42
Power Supply Circuit Board
42
Figure 44 - Power Supply Circuit Board (Viewed from Front)
43
Transient Suppressor
44
Figure 45 - Transient Suppressor Circuit Board (Viewed from Right Side)
44
Color Management Circuit Board (0305)
45
LED Circuit Boards
45
Figure 46 - Color Management Circuit Board
45
Figure 47 - LED Circuit Boards (Interior View)
45
Sign Access
47
Figure 48 - Accessing HG 320.200X24/1 YW Slim 2-Type Front Sign Components
47
Figure 49 - Accessing Slim-Type Sign Components
47
Chapter 5 - Software Considerations
48
Overview
48
Software for the KC640 CCU
48
Software for the Signs (Via Processor Circuit Board)
48
Chapter 6 - Troubleshooting and Repair
49
Introduction
49
Table G - Hardware-Related Troubleshooting
49
Table H - KC640 CCU Troubleshooting
50
Table I - Sign Troubleshooting
51
Chapter 7 - Spare Parts/Electrical Information
52
Sign Parts Catalog Overview
52
Electrical/Cable Harness Information Overview
52
Sign Mounting Brackets Identification
52
Printed Circuit Boards
52
Destination Sign Parts Catalog Listings
53
Table J - Destination Sign Identification Sorted by Model Group
53
Figure 50 - Sign Electrical/Cable Harness Interconnection Block Diagram
54
Table K - Guide to Electrical Information Illustrations and Parts List
54
Figure 51 - Electrical Schematic Electrical Connections, Full View
55
Figure 52 - Electrical Schematic Electrical Connections, Detail -A
56
Figure 53 - Electrical Schematic Electrical Connections, Detail -B
57
Figure 54 - Electrical Schematic Electrical Connections, Detail -C
58
Figure 55 - Electrical Schematic Electrical Connections, Detail -D
59
Figure 56 - General Connection Diagram, Full View
60
Figure 57 - General Connection Diagram, Detail -A
61
Figure 58 - General Connection Diagram, Detail -B
62
Figure 59 - General Connection Diagram, Detail -C
63
Figure 60 - General Connection Diagram, Detail -D
64
Figure 61 - General Connection Diagram, Detail -E
65
Figure 62 - General Connection Diagram, Detail -F
66
Figure 63 - Standard Junction Box, Full View
67
Figure 64 - Standard Junction Box, Detail -A
68
Figure 65 - Standard Junction Box, Detail -B
69
Figure 66 - Standard Junction Box, Detail -C
70
Figure 67 - Standard Junction Box, Detail -D
71
Figure 68 - Main Power Cable
72
Figure 69 - F02 Front Sign Extension Cable
73
Figure 70 - Front Sign
74
Figure 71 - S02 Side Sign and Rear Sign Extension Cable
75
Figure 72 - Side Sign
76
Figure 73 - Rear Sign
77
Figure 74 - C01 KC640 Data and Power Cable
78
Figure 75 - Alarm Cable Hook-Up Wire
79
Figure 76 - Adaptor DB9 Male/Female
80
Table L - Standard Parts List
81
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the AESYS Standard Sign System and is the answer not in the manual?
Ask a question
AESYS Standard Sign System Specifications
General
Brand
AESYS
Model
Standard Sign System
Category
Automobile Electronics
Language
English
Need help?
General
To Next Page