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AESYS Standard Sign System - User Manual

AESYS Standard Sign System
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Standard Sign System
Maintenance Manual
Publication Number ASMM2010 • Version 1.0April 2011

Table of Contents

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Summary

Preface and Overview

About This Maintenance Manual;Purpose

Outlines the manual's scope, target audience, and content coverage.

Disclaimer

States limitations on the manual's accuracy and warranty.

OSHA Compliance and Safety Guidelines

Details safety standards and PPE requirements for working with equipment.

Revision Information (English Version)

Provides details on manual revisions, dates, and approval.

Cautionary Symbols

Explains safety symbols used in the manual and on equipment.

Cautionary and Symbol Terminology

Defines hazard levels and terms like DANGER, WARNING, CAUTION.

Safety Summary and Cautions Concerning Servicing the Unit

Covers crucial safety precautions for maintenance and service procedures.

Maintenance Related Guidelines

Offers recommendations for routine maintenance and installation of signs and CCUs.

Manual Versions

Explains how to identify the manual's version and publication number.

Change Management

Discusses how future system changes and firmware updates will be handled.

Aesys Terminology and Terms

Defines abbreviations and technical terms used throughout the manual.

System Overview

Introduction to the Standard Sign System

Introduces the LED Standard Sign System, its performance, and components.

KC640 CCU Operation

Introduction

Introduces the KC640 Central Control Unit (CCU) as the on-board controller.

KC640 Central Control Unit (CCU) Features

Details the major controls and functions of the KC640 CCU.

Start-Up;Power On Self Test (POST)

Describes the CCU's boot-up sequence and self-test process.

SmartMedia Card (SMC) Installation

Provides instructions for installing a SmartMedia card into the CCU.

Selecting and Executing Destination;Message to Sign

Explains how to select and send destination or message data to the signs.

CCU Transmission;Communication Error (Status 2)

Explains the meaning of "Status 2" errors and their causes.

Status 2 Error Troubleshooting Guide

Offers steps to diagnose and resolve "Status 2" communication errors.

CCU LCD;Message Display

Describes the CCU's LCD display for code numbers and destination messages.

Dash;Run Number Sign Option

Details how to enter dash sign information for display.

Selecting a Public Relations (P;R) Message

Explains the procedure for selecting and displaying P/R messages on the CCU.

Deleting a Public Relations (P;R) Message

Outlines the steps to delete public relation messages from the CCU.

Non-existent Code

Describes the warning message for invalid code numbers entered into the CCU.

Select Between Two Destinations (“DEST A” and “DEST B)”,

Explains how to program and select alternate destinations A and B.

Using the Scrolling Keys (<F7> and <F8>)

Describes how to use function keys to navigate through destination lists.

Blanking;Disabling the Sign

Details the process for turning off or blanking the signs using the CCU.

Second Level Key Mode

Explains how to enter the CCU's second level mode for configuration.

Sign Brightness Adjustment Feature (<F1>)

Guides on adjusting the sign's display brightness via the CCU.

Enabling;Disabling the Internal Sign (<F2>)

Describes how to enable or disable the internal sign display using the CCU.

Change Page Duration of P;R Message (<F3>)

Explains how to set the display duration for Public Relations messages.

Line + Terminus Mode (<F4>)

Covers the Line + Terminus mode for advanced message entry.

Ignition;Engine Off - Disabling the Display Feature (<F5>)

Details disabling displays to save battery power when the vehicle is off.

Dash Sign Enabled and Disabled Feature (<F6>)

Explains enabling or disabling the dash sign display.

Protocol (Decimal;Hexadecimal) Setup Feature (<F7>)

Describes setting the data input protocol to decimal or hexadecimal.

Access Code Password Option (<F8>)

Details how to modify or manage access code passwords for the CCU.

Reset Default Settings

Provides steps to reset the CCU to its default factory settings.

Alarm Reset;Disable

Explains how to reset or disable alarms on the CCU.

Emergency Button Error

Describes an error message related to the emergency button connector or circuit.

Emergency;Panic Alarm Feature

Explains the functionality of the emergency/panic alarm system.

Manual Input Messages (MIM)

Introduces the feature for entering custom text messages via the keypad.

Manual Input Message (MIM) Procedure

Guides on the step-by-step process for entering manual input messages.

Special MIM Feature Key Functions

Details specific key functions for editing manual input messages.

CCU Technical Information Supplement

Provides supplemental technical information for the CCU.

Viewing Other Destination Message Timeout

Explains how the CCU reverts to the current destination if no input is received.

Access Code;Password Recovery

Advises on acquiring access codes and password recovery procedures.

Downloading Data (Destination;Message Listing)

Describes methods for loading destination and message data into the CCU.

Uploading Firmware

Details the process of updating the CCU's firmware using a SmartMedia card.

CCU Basic Operation-related Information

Provides additional information on CCU composition and component operation.

Additional Software Considerations

Discusses programs like BOOT, FIRMWARE, and TRX files for the CCU.

CCU Hardware-related Information

Presents information regarding the hardware components of the KC640 CCU.

Technical Characteristics

Lists the main technical specifications of the KC640 CCU.

Display Panels (Signs)

Introduction

Introduces the display panels (signs) and their role in the system.

Sign Components

Describes the main electronic components found within the signs.

Sign CPU Circuit Board

Details the CPU circuit board and its key features and components.

Microprocessor

Explains the role of the microprocessor as the active component of the CPU board.

EPROM Memory

Describes EPROM memory and its function in storing data and programs.

DIP SWITCH

Explains the function of DIP switches for setting sign addresses.

PLD (Programmable Logic Device)

Details the PLD's role in performing auxiliary functions within the sign.

Internal Power Supply

Describes the dedicated power supply on the CPU board for improved isolation.

Interface Circuits to the CCU

Explains how CPU boards interface with the CCU using specific standards.

CCU Filters

Describes the function of filters in removing unwanted signal components.

Power Supply Circuit Board

Details the power supply circuit board's role in generating low voltage levels.

Transient Suppressor

Explains the transient suppressor's function in protecting sign components from spikes.

Color Management Circuit Board (0305)

Describes the function of color management boards in rainbow-type signs.

LED Circuit Boards

Details the LED circuit boards responsible for displaying information.

Sign Access

Provides instructions and safety warnings for accessing sign components for servicing.

Software Considerations

Overview

Subdivides software into CCU and display sign categories.

Software for the KC640 CCU

Lists software components like BOOT, FIRMWARE, and TRX files for the CCU.

Software for the Signs (Via Processor Circuit Board)

Describes FIRMWARE, FONT, and PLD software for sign operation.

Troubleshooting and Repair

Introduction

Introduces troubleshooting methods and essential knowledge for system diagnosis.

Hardware-related troubleshooting

Covers diagnosing and resolving hardware anomalies and component failures.

CCU troubleshooting

Provides specific troubleshooting steps for KC640 CCU issues like powering up and transmission errors.

Sign troubleshooting

Offers solutions for common sign problems such as not powering on or displaying messages.

Spare Parts; Electrical Information

Sign Parts Catalog Overview

Explains how to use parts catalogs for identifying and ordering replacement parts.

Electrical;Cable Harness Information Overview

Introduces illustrations and details for electrical connections and cable harnesses.

Sign Mounting Brackets Identification

Advises on identifying and confirming sign mounting bracket designs.

Printed Circuit Boards

Mentions that printed circuit boards are identified in respective parts catalogs.

Summary

Preface and Overview

About This Maintenance Manual;Purpose

Outlines the manual's scope, target audience, and content coverage.

Disclaimer

States limitations on the manual's accuracy and warranty.

OSHA Compliance and Safety Guidelines

Details safety standards and PPE requirements for working with equipment.

Revision Information (English Version)

Provides details on manual revisions, dates, and approval.

Cautionary Symbols

Explains safety symbols used in the manual and on equipment.

Cautionary and Symbol Terminology

Defines hazard levels and terms like DANGER, WARNING, CAUTION.

Safety Summary and Cautions Concerning Servicing the Unit

Covers crucial safety precautions for maintenance and service procedures.

Maintenance Related Guidelines

Offers recommendations for routine maintenance and installation of signs and CCUs.

Manual Versions

Explains how to identify the manual's version and publication number.

Change Management

Discusses how future system changes and firmware updates will be handled.

Aesys Terminology and Terms

Defines abbreviations and technical terms used throughout the manual.

System Overview

Introduction to the Standard Sign System

Introduces the LED Standard Sign System, its performance, and components.

KC640 CCU Operation

Introduction

Introduces the KC640 Central Control Unit (CCU) as the on-board controller.

KC640 Central Control Unit (CCU) Features

Details the major controls and functions of the KC640 CCU.

Start-Up;Power On Self Test (POST)

Describes the CCU's boot-up sequence and self-test process.

SmartMedia Card (SMC) Installation

Provides instructions for installing a SmartMedia card into the CCU.

Selecting and Executing Destination;Message to Sign

Explains how to select and send destination or message data to the signs.

CCU Transmission;Communication Error (Status 2)

Explains the meaning of "Status 2" errors and their causes.

Status 2 Error Troubleshooting Guide

Offers steps to diagnose and resolve "Status 2" communication errors.

CCU LCD;Message Display

Describes the CCU's LCD display for code numbers and destination messages.

Dash;Run Number Sign Option

Details how to enter dash sign information for display.

Selecting a Public Relations (P;R) Message

Explains the procedure for selecting and displaying P/R messages on the CCU.

Deleting a Public Relations (P;R) Message

Outlines the steps to delete public relation messages from the CCU.

Non-existent Code

Describes the warning message for invalid code numbers entered into the CCU.

Select Between Two Destinations (“DEST A” and “DEST B)”,

Explains how to program and select alternate destinations A and B.

Using the Scrolling Keys (<F7> and <F8>)

Describes how to use function keys to navigate through destination lists.

Blanking;Disabling the Sign

Details the process for turning off or blanking the signs using the CCU.

Second Level Key Mode

Explains how to enter the CCU's second level mode for configuration.

Sign Brightness Adjustment Feature (<F1>)

Guides on adjusting the sign's display brightness via the CCU.

Enabling;Disabling the Internal Sign (<F2>)

Describes how to enable or disable the internal sign display using the CCU.

Change Page Duration of P;R Message (<F3>)

Explains how to set the display duration for Public Relations messages.

Line + Terminus Mode (<F4>)

Covers the Line + Terminus mode for advanced message entry.

Ignition;Engine Off - Disabling the Display Feature (<F5>)

Details disabling displays to save battery power when the vehicle is off.

Dash Sign Enabled and Disabled Feature (<F6>)

Explains enabling or disabling the dash sign display.

Protocol (Decimal;Hexadecimal) Setup Feature (<F7>)

Describes setting the data input protocol to decimal or hexadecimal.

Access Code Password Option (<F8>)

Details how to modify or manage access code passwords for the CCU.

Reset Default Settings

Provides steps to reset the CCU to its default factory settings.

Alarm Reset;Disable

Explains how to reset or disable alarms on the CCU.

Emergency Button Error

Describes an error message related to the emergency button connector or circuit.

Emergency;Panic Alarm Feature

Explains the functionality of the emergency/panic alarm system.

Manual Input Messages (MIM)

Introduces the feature for entering custom text messages via the keypad.

Manual Input Message (MIM) Procedure

Guides on the step-by-step process for entering manual input messages.

Special MIM Feature Key Functions

Details specific key functions for editing manual input messages.

CCU Technical Information Supplement

Provides supplemental technical information for the CCU.

Viewing Other Destination Message Timeout

Explains how the CCU reverts to the current destination if no input is received.

Access Code;Password Recovery

Advises on acquiring access codes and password recovery procedures.

Downloading Data (Destination;Message Listing)

Describes methods for loading destination and message data into the CCU.

Uploading Firmware

Details the process of updating the CCU's firmware using a SmartMedia card.

CCU Basic Operation-related Information

Provides additional information on CCU composition and component operation.

Additional Software Considerations

Discusses programs like BOOT, FIRMWARE, and TRX files for the CCU.

CCU Hardware-related Information

Presents information regarding the hardware components of the KC640 CCU.

Technical Characteristics

Lists the main technical specifications of the KC640 CCU.

Display Panels (Signs)

Introduction

Introduces the display panels (signs) and their role in the system.

Sign Components

Describes the main electronic components found within the signs.

Sign CPU Circuit Board

Details the CPU circuit board and its key features and components.

Microprocessor

Explains the role of the microprocessor as the active component of the CPU board.

EPROM Memory

Describes EPROM memory and its function in storing data and programs.

DIP SWITCH

Explains the function of DIP switches for setting sign addresses.

PLD (Programmable Logic Device)

Details the PLD's role in performing auxiliary functions within the sign.

Internal Power Supply

Describes the dedicated power supply on the CPU board for improved isolation.

Interface Circuits to the CCU

Explains how CPU boards interface with the CCU using specific standards.

CCU Filters

Describes the function of filters in removing unwanted signal components.

Power Supply Circuit Board

Details the power supply circuit board's role in generating low voltage levels.

Transient Suppressor

Explains the transient suppressor's function in protecting sign components from spikes.

Color Management Circuit Board (0305)

Describes the function of color management boards in rainbow-type signs.

LED Circuit Boards

Details the LED circuit boards responsible for displaying information.

Sign Access

Provides instructions and safety warnings for accessing sign components for servicing.

Software Considerations

Overview

Subdivides software into CCU and display sign categories.

Software for the KC640 CCU

Lists software components like BOOT, FIRMWARE, and TRX files for the CCU.

Software for the Signs (Via Processor Circuit Board)

Describes FIRMWARE, FONT, and PLD software for sign operation.

Troubleshooting and Repair

Introduction

Introduces troubleshooting methods and essential knowledge for system diagnosis.

Hardware-related troubleshooting

Covers diagnosing and resolving hardware anomalies and component failures.

CCU troubleshooting

Provides specific troubleshooting steps for KC640 CCU issues like powering up and transmission errors.

Sign troubleshooting

Offers solutions for common sign problems such as not powering on or displaying messages.

Spare Parts; Electrical Information

Sign Parts Catalog Overview

Explains how to use parts catalogs for identifying and ordering replacement parts.

Electrical;Cable Harness Information Overview

Introduces illustrations and details for electrical connections and cable harnesses.

Sign Mounting Brackets Identification

Advises on identifying and confirming sign mounting bracket designs.

Printed Circuit Boards

Mentions that printed circuit boards are identified in respective parts catalogs.

AESYS Standard Sign System Specifications

General IconGeneral
BrandAESYS
ModelStandard Sign System
CategoryAutomobile Electronics
LanguageEnglish