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aFe Power 46-70080 - User Manual

aFe Power 46-70080
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Instruction Manual P/N: 46-70080 / 46-70082
Dana 60 10 Bolt Front Differential Cover
Make: Ford Model: F250/F350 Year: 99-16 Engine: V8 7.3L/6.0L/6.4L/6.7L (td)
Make: Ford Model: F250/F350 Year: 11-16 Engine: V8 6.2L
Make: Ford Model: Excursion Year: 00-05 Engine: V8 7.3L/6.0L (td)
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Summary

Differential Cover Removal and Preparation

Initial Differential Cover Removal Steps

Prepare vehicle, position drain pan, and loosen cover bolts to initiate oil drainage.

Complete Oil Drainage and OEM Cover Removal

Ensure full gear oil drainage, remove final bolt, and detach original differential cover.

Differential Housing Surface Cleaning

Clean differential housing sealing surface and inspect for imperfections.

New Differential Cover Installation

Applying Sealant to New Cover

Apply RTV silicone sealant evenly to the new differential cover's gasket surface.

Attaching and Securing the New Cover

Position new cover, install screws, and torque them in specified pattern.

Differential Plug Installation

Bottom Drain Plug and Sight Glass Installation

Install M12x1.25 drain plug and 1" NPT Sight Glass plug (kit 46-70082).

Filling with New Gear Oil

Fill differential cover with new gear oil to specified level.

Preparing 1;8 NPT Plugs

Apply Teflon pipe sealant to threads of two supplied 1/8" NPT plugs.

Installing Side 1;8 NPT Plug

Install one 1/8" NPT plug into side of differential cover.

Preparing 3;4 NPT Magnetic Plug

Apply Teflon pipe sealant to threads of 3/4" NPT magnetic plug for kit 46-70082.

Installing Top Plugs

Install remaining 1/8" NPT plug and appropriate 3/4" NPT plug on top.

aFe Power 46-70080 Specifications

General IconGeneral
BrandaFe Power
Model46-70080
CategoryEngine
LanguageEnglish

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