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AGI BATCO 1500 Series - User Manual

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Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512171 R0
Revised: January 2019
Swing Away Conveyor
Portable Grain Belt Conveyor
Operators Manual
This manual applies to:
1500 Series: BCX
2
1565SA, BCX
2
1575SA, BCX
2
1585SA, BCX
2
1590SA, BCX
2
15100SA
Original Instructions

Table of Contents

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Summary

Introduction

Serial Number Location

Location to record serial number for ordering parts and service.

Intended Use

Details the specific agricultural uses for the conveyor.

Safety

Safety Alert Symbol and Signal Words

Explains safety alert symbols and signal words (DANGER, WARNING, CAUTION, NOTICE).

General Product Safety

Outlines overall responsibilities for safe operation and maintenance.

Overhead Power Lines

Warns about electrocution risk from overhead power lines.

Moving Conveyor Belt Safety

Advises against touching or stepping on the moving conveyor belt.

Upending

Provides precautions to prevent the conveyor from upending.

Rotating Parts Safety

Warns about keeping body parts away from rotating components.

Work Area Safety

Specifies requirements for a safe work area around the conveyor.

Guards Safety

Stresses the importance of keeping guards in place and in good condition.

Raising and Lowering the Conveyor

Details safety precautions for raising and lowering the conveyor.

Hydraulic Winch Safety

Provides safety guidelines for operating the hydraulic winch.

Positioning the Conveyor

Outlines safe practices for positioning the conveyor.

Towing the Conveyor

Gives instructions for safe transport of the conveyor.

Drives and Lockout Safety

Explains safety procedures for drives and lockout/tagout.

PTO Driveline Safety

Covers safety aspects related to the PTO driveline.

Hydraulic Power Safety

Details safety precautions for hydraulic power systems.

Tire Safety

Provides safety guidelines for tire maintenance and operation.

Personal Protective Equipment

Lists required Personal Protective Equipment (PPE) for operation.

Safety Equipment

Lists essential safety equipment to be kept on site.

Safety Decals

Emphasizes keeping decals legible and replacing missing ones.

Decal Installation;Replacement

Provides step-by-step instructions for applying safety decals.

Safety Decal Locations and Details

Shows locations and details of various safety decals on the conveyor.

Features

Model Number

Explains the structure and meaning of the conveyor model number.

Transport

Transport Safety

Details all safety precautions for transporting the conveyor.

Transport Preparation

Outlines the necessary steps for preparing the conveyor for transport.

Connect the Conveyor to the Towing Vehicle

Provides instructions on how to properly connect the conveyor to a towing vehicle.

Placement

Placement Safety

Covers safety considerations for placing the conveyor in its operating position.

Positioning the Conveyor

Details the process of moving and positioning the conveyor.

Raising and Lowering

Explains how to safely raise and lower the conveyor using the hydraulic lift.

Extendable Axle Positioning

Describes how to position the extendable axles for safe operation or transport.

Hitch Adjustment

Guides on adjusting the hitch for proper PTO driveline alignment.

Extended Swing Arm

Explains how to adjust the extendable swing transport arm for road use.

Raising and Lowering the Intake Hopper

Details the procedure for raising and lowering the intake hopper.

Hydraulic Power Swing Operation

Explains how to operate the hydraulic power swing feature.

Electric Power Swing Operation

Covers the operation of the electric power swing system and remotes.

Collapsible Hopper Cloth Control

Describes how to operate the collapsible hopper cloth.

Conveyor Operating Angles

Explains how to set and understand conveyor operating angles for optimal capacity.

Operation

Operation Safety

Provides essential safety guidelines for operating the conveyor.

Start-up and Break-in

Details checks and procedures for the initial start-up and break-in period.

Operation - Swing Away Transfer Hydraulic Motor Drive

Guides on operating the conveyor using the hydraulic motor drive.

Operation - PTO Drive

Details how to operate the conveyor using the PTO drive.

Loading Area

Provides guidance on achieving maximum loading capacity.

Conveyor Belt Speed

Explains recommended belt speeds for different series and models.

Emergency Shutdown

Outlines steps for emergency shutdown of the conveyor.

Restarting with a Full Tube

Provides instructions for safely restarting the conveyor when it may contain grain.

Shutdown

Details the steps for safely shutting down the conveyor after use.

Clean Out

Provides instructions for cleaning out the conveyor after use to prevent buildup.

Conveying Fertilizer

Covers special considerations and procedures for conveying fertilizer.

Storage

Guides on preparing and storing the conveyor for the off-season.

Maintenance

Maintenance Safety

Lists safety precautions and requirements before performing maintenance.

Maintenance Schedule

Provides a schedule for daily, monthly, and annual maintenance tasks.

Visually Inspect the Equipment

Details what to check during a visual inspection of the equipment.

Lubricate the Equipment

Explains the importance of clean lubricants and how to apply them.

Oil the Chain Coupler

Guides on checking and maintaining the chain coupler oil.

Check the Gearbox Oil

Provides steps for checking the gearbox oil level and condition.

Change the Gearbox Oil

Details the procedure for changing the gearbox oil.

Inspect Hydraulic Hoses and Fittings

Explains how to inspect hydraulic hoses and fittings for leaks and wear.

Inspect the Hopper Flashing

Advises on inspecting and replacing worn hopper flashing.

Check the Roller Bearings

Guides on checking roller bearings for wear and noise.

Check the Roller Lagging

Instructs on inspecting roller lagging for signs of wear.

Tension the Conveyor Belt

Explains how to adjust conveyor belt tension for optimal performance.

Align the Conveyor Belt

Provides instructions for aligning the conveyor belt to run straight.

Inspect Belt Lacing

Guides on inspecting belt lacing for wear and damage.

Replace the Belt Lacing

Details the procedure for replacing the conveyor belt lacing.

Replace the Conveyor Belt

Provides instructions for replacing the entire conveyor belt.

Clean and Wash the Equipment

Explains how to properly clean and wash the conveyor.

Repack the Wheel Bearings with Grease

Guides on repacking wheel bearings with grease.

Check;Adjust the Truss Cables

Details how to check and adjust the truss cables for proper tension and alignment.

Inspect and Service the Hydraulic Winch and Lift Cable

Covers inspection and service for the hydraulic winch and lift cable.

Troubleshooting

Specifications

Appendix

Power Swing Remote Transmitter Instructions

Explains the controls and indicators for the power swing remote and receiver.

Programming Receivers

Provides instructions for programming remote transmitters for the power swing receiver.

AGI Swift Current Limited Warranty

AGI BATCO 1500 Series Specifications

General IconGeneral
BrandAGI BATCO
Model1500 Series
CategoryIndustrial Equipment
LanguageEnglish