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AIC Nesta Series User Manual

AIC Nesta Series
72 pages
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EN
installation
and maintenance
manual
FOR THE INSTALLER AND THE USER
120·160·200·250 kW
FLOOR — STANDING CONDENSING BOILER
A-070336 • Rev. A
NESTA
heating systems

Table of Contents

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AIC Nesta Series Specifications

General IconGeneral
BrandAIC
ModelNesta Series
CategoryBoiler
LanguageEnglish

Summary

General Information

Manufacturer, Installer, and End-User Liabilities

Details responsibilities and liabilities of manufacturer, installer, and user.

General Information

About the Manual

Explains the purpose and content of the manual.

Symbols and Safety Icons

Explains safety and instructional symbols used in the manual, appliance, and packaging.

General Information

General Safety Instructions

Provides critical safety warnings and instructions for users, including gas safety.

General Information

Package Contents and Boiler Marking

Lists package contents and explains boiler data plate information.

Product Description

Nesta Boiler Series Overview

Details the design, features, safety devices, and optional equipment of the Nesta boilers.

Product Description

Control Panel and Functions

Describes the control panel layout, buttons, and their primary functions.

Product Description

Control Panel Symbols and Messages

Explains symbols and messages displayed on the appliance's control panel screen.

Technical Specifications

Dimensions and Clearances

Provides physical dimensions and required installation clearances for the boilers.

Technical Specifications

Boiler Connections and Clearances

Lists connection types, sizes, and installation clearances.

Technical Specifications

Performance, ERP, and Electrical Data

Details performance metrics, ERP data, and electrical specifications.

Technical Specifications

Combustion and Gas Data

Provides technical data related to combustion, gas types, and pressure.

Technical Specifications

Hydraulic Data, Pressure Drop, and Flow Rate

Details hydraulic specs, pressure drop curves, and minimum flow rates.

User Instructions

User Safety Instructions

Essential safety guidelines for operating the appliance and handling potential hazards.

User Instructions

Periodic Checks for Users

Outlines regular checks to be performed by the user for system integrity.

User Instructions

Appliance Operation: Starting, Stopping, and Troubleshooting

Procedures for starting, stopping, and troubleshooting common user issues and error codes.

User Instructions

Basic Settings Configuration

Guide to configuring essential user settings like heating modes and temperature setpoints.

User Instructions

Setting Heating Schedules and Date/Time

Instructions for setting heating schedules and the appliance's date and time.

User Instructions

Language, Unit Selection, and DHW Mode

How to change language, select units, and manage DHW function.

User Instructions

End-User Menu Structure Overview

Overview of the menu structure and options accessible to the end-user.

User Instructions

Detailed User Menu Parameters

Detailed breakdown of parameters within the end-user menus for various functions.

Product Installation

Installation Safety Instructions

Critical safety guidelines and precautions for installing the appliance.

Product Installation

Handling, Unpacking, and Boiler Preparation

Guidance on safely moving, unpacking, and preparing the boiler for installation.

Product Installation

Access Panel Removal and Installation

Instructions for removing and refitting the boiler's access panels for installation.

Product Installation

Hydraulic Connection Requirements

Essential requirements for hydraulic system connections, including safety devices.

Product Installation

Water Quality for System Protection

Guidelines for water quality and parameters to prevent scaling and corrosion.

Product Installation

Typical Heating Circuit Hydraulic Connections

Illustrates standard hydraulic connections for a heating circuit, including components.

Product Installation

Cascaded Boiler Hydraulic Connections (Plate Heat Exchanger)

Diagram for hydraulic connections in a cascade system with a plate heat exchanger.

Product Installation

Cascaded Boiler Hydraulic Connections (Low Loss Header)

Diagram for hydraulic connections in a cascade system with a low loss header.

Product Installation

Gas Connection Safety Instructions

Crucial safety guidelines and checks for making gas connections to the appliance.

Product Installation

Chimney Connection Safety Instructions

Essential safety instructions for chimney, flue gas piping, and ventilation.

Product Installation

Pipe Installation Principles

General principles and recommendations for installing piping and flue system components.

Product Installation

Chimney Connection Types and Accessories

Details different chimney connection types (C43, C53, C83) and relevant accessories.

Product Installation

Open Combustion Systems and Chimney Engineering

Describes open combustion systems (B23, B23P) and chimney system design.

Product Installation

Electrical Connection Safety and Access

Crucial safety for electrical connections and steps to access the high voltage terminal strip.

Product Installation

Accessing Low Voltage Components and Routing Cables

Instructions to access low voltage components and route electrical cables within the appliance.

Product Installation

Electrical Wiring Diagram

Visual representation of the appliance's electrical wiring and connections.

Commissioning

Pre-Start-up Safety and System Filling

Essential safety checks before commissioning and procedures for filling the heating system.

Commissioning

Boiler Start-up and Combustion Adjustments

Procedure for initial boiler start-up, language, date/time, and combustion parameter tuning.

Maintenance

Maintenance Safety Instructions

Critical safety guidelines and precautions to be followed during maintenance.

Maintenance

Maintenance Requirements and Schedule

Outlines the schedule and specific tasks for routine annual and bi-annual maintenance.

Maintenance

Shutting Down and Draining the Boiler

Procedures for safely shutting down the appliance and draining water from the boiler.

Maintenance

Cleaning the Condensate Pipe and Trap

Instructions for cleaning the condensate pipe, trap, and associated components.

Maintenance

Fan and Air Adapter Assembly Maintenance

Steps for removing, installing, and maintaining the fan and air adapter assembly.

Maintenance

Ignition and Ionization Electrodes Maintenance

Procedure for removing, installing, and replacing ignition and ionization electrodes.

Maintenance

Burner Removal and Installation

Steps for removing, reinstalling, cleaning, and checking the burner assembly.

Maintenance

Combustion Chamber Cleaning and Check

How to inspect and clean the combustion chamber using brushes and vacuum.

Additional Information for the Installer

Optional Modules

Details optional modules like heating circuit extensions, web server, and cascading.

Additional Information for the Installer

Boilers in a Cascade System

Explains cascade system principles, connections, and necessary accessories.

Additional Information for the Installer

Installer Boiler Settings and Access Levels

Guide to installer settings, access levels, commissioning menu, and general menus.

Additional Information for the Installer

Operator and Time Program Settings

Configuration of operator section, time programs for heating circuits, and holiday settings.

Additional Information for the Installer

Heating Circuit 1 Parameter Settings

Detailed installer settings for heating circuit 1, including comfort and reduced setpoints.

Additional Information for the Installer

Boiler, Operation, and Diagnostics Settings

Settings for boiler operation, service functions, and diagnostic parameters.

Additional Information for the Installer

Error Codes and Solutions

Comprehensive list of error codes, explanations, and recommended actions for troubleshooting.

Additional Information for the Installer

General Troubleshooting Guide

Troubleshooting for common problems like no start, blank display, pump issues, and combustion.

Additional Information for the Installer

Maintenance Messages

Explains codes for maintenance reminders and service alerts.

Additional Information for the Installer

Installation Checklist

A comprehensive checklist for installers to ensure all installation steps are completed and documented.

Additional Information for the Installer

Controller and Miscellaneous Settings

Settings related to the appliance controller, optional items, and final checks for user information.

Additional Information for the Installer

Combustion Parameters Log Sheet

A template for recording combustion parameters during setup and maintenance.

Additional Information for the Installer

Water Parameters Log Sheet

A template for recording water quality parameters, filling dates, and treatment.

Declaration of Conformity

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