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Aimco AcraDyne Gen IV iEC Controller - User Manual

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Gen IV iEC Controller Operation Manual
10000 SE Pine St., Portland, OR 97216 • 800-852-1368 • 503-254-6600 • Fax 800-582-9015
www.aimco-global.com

Table of Contents

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Summary

Safety Information

General Power Tool Safety Warnings

General safety guidelines for operating power tools.

Controller Diagram

Bottom Panel

Identifies components on the controller's bottom panel.

Front Console LED Display

Explains the indicator lights and display elements on the front console.

Initial Setup

Connecting to the Controller

Details methods for connecting and communicating with the controller.

Home Page (Main Menu)

Run

Describes the Run Screen dashboard for real-time rundown information.

PSet

Add New PSet

Instructions for creating a new Parameter Set (PSet).

Add New Stage

Details how to add individual stages to a PSet.

AcraDrive Discontinuous Drive Mode Settings

Explains discontinuous drive mode settings for specific tools.

PSet Stages

TC Torque Control Stage

Describes the Torque Control (TC) stage for PSet configuration.

TC_AM Torque Control Angle Monitor Stage

Details the TC_AM stage for torque control and angle monitoring.

Yield Control Stage

Details the Yield Control stage for detecting fastener yield.

Homing Stage

Details the Homing stage for returning the tool output to a home position.

Edit PSet

Advanced Options

Covers advanced settings for PSet configuration.

Manage PSets

Explains how to save, export, import, and delete PSets.

Multistage Rundown Evaluation and Reporting

Multiple Stage Rundown Examples

Job

Add New Job

Instructions for creating a new Job.

Advanced Options

Details advanced options for Job configuration.

Jobs Enabled Display and Button Function

Explains the display and button functions related to Jobs.

Results

Describes the Results screen for viewing rundown history.

Saving Rundown(s)

Instructions for saving rundown data.

Controller

Tool Setup

Allows configuration of tool-specific parameters.

Lock Tool On Reject

Configures tool locking behavior upon rejection.

Start Input

Configures start input sources and throttle options.

MFB (Multi-Function Button)

Configures the functions of the Multi-Function Button (MFB).

Disassembly

Configures disassembly parameters and settings.

Tubenut

Details settings for Tubenut tool operation.

IO

Physical IO

Configures and assigns functionality to 24V input/output pins.

Physical IO Monitor

Monitors the state of Physical 24 Volt I/O pins.

Anybus;Modbus TCP;Ethernet IP Inputs

Configures inputs for Anybus, Modbus TCP, and Ethernet IP.

Anybus;Modbus TCP;Ethernet IP Outputs

Configures outputs for Anybus, Modbus TCP, and Ethernet IP.

Communication Interfaces

Ethernet;Second Ethernet

Configures IP addresses and MAC for Ethernet ports.

System Port

Configures the IP address and subnet mask for the System Port.

Serial Port

Configures serial port settings like baud rate and format.

Spindle USB Port

Configures the Spindle USB port for network setup.

Front Panel Buttons

Enables or disables front panel buttons.

Power Up

Configures controller power-up behavior for jobs.

Bar Code Setup

Set Time

Remote Connections

Configures the number of remote browser connections.

Master Spindle Setup

Details setting up a multi-spindle network.

Setting up Multi-Spindle Network

Provides steps for enabling and configuring a multi-spindle network.

Languages

Allows selection of the controller language.

Tool

Tool Setup

Allows configuration of tool-specific parameters.

Service Log

Displays stored service and calibration information for the tool.

Button Calibration

Calibrates hall sensors and magnets for button functions.

Torque Calibration

Manually calibrates torque and resets tool to factory calibration.

Torque Calibration Routine

Guides through calibrating the tool using a master transducer.

TID Memory

Allows viewing and editing of Tool ID (TID) values.

Accessories

Shows and manages accessories configured with the controller.

Diagnostics

Controller Overview

Provides general information about the controller.

Controller Status

Shows live status of controller voltages, faults, and temperatures.

Tool Overview

Displays read-only information about the connected tool.

Live Tool

Shows live transducer voltage and sensor data for the tool.

Network Diagnostics

Helps troubleshoot Ethernet communication issues.

Extended Logging

Provides more details for rundown curve data.

Statistics

Displays calculated statistics for observed results.

Login

Login Setup

Allows selection of the default login level upon controller start.

Advanced

Results Archive

Explains how to save rundowns to USB or Web.

Import Settings

Allows downloading previously saved settings onto the controller.

Export Controller

Saves controller configuration, operations, I/O, and spindle settings.

Backup Restore

Creates and restores controller software/firmware images.

Restore Factory Defaults

Resets controller parameters to factory default settings.

Barcode Reader Details

Glossary of Terms

Icons Defined

Stop Codes

Error Codes

Dual-Lever Tools Requiring Two-Handed Operation

24 Volt I;O

Assignable I;O

Assignable I;O

Explains how to assign inputs and outputs to system functions.

Dimensions

Tubenut Tool Setup Details

Tubenut Homing

Details tubenut homing parameters and TID settings.

Tubenut Pinch Detection

Details parameters for detecting obstructions during tubenut operation.

Tubenut Homing Start Input Logic Selection

Selects the logic for tubenut homing start input.

Troubleshooting

AIMCO Warranty

Aimco AcraDyne Gen IV iEC Controller Specifications

General IconGeneral
CategoryIndustrial Equipment
TypeController
ModelAcraDyne Gen IV
Transducer CompatibilityAcraDyne Transducers
Torque Control MethodClosed-loop
Data LoggingYes
I/ODigital Inputs/Outputs
Input Voltage100-240 VAC
Output Voltage24 VDC
Current Output5A
Communication ProtocolEthernet/IP
Operating Temperature0-50°C
Enclosure RatingIP20