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Basic safety, operator qualifications, and tool modification rules for safe operation.
Covers projectile, entanglement, operating, repetitive motion, accessory, workplace, dust, noise, and vibration risks.
Safety guidelines for air pressure, connections, hoses, and couplings for pneumatic tools.
Critical safety warnings and precautions specific to sanders and polishers.
Detailed performance and dimension data for the 6" Orbital Palm Sander.
Guidance on air pressure, hoses, filters, and hookup for optimal tool operation.
Visual representation of the sander's parts with corresponding reference numbers and descriptions.
Comprehensive list of all parts, including part numbers, descriptions, and quantities.
Guidance on maintaining tool performance and addressing common issues.
Instructions for proper lubrication of the pneumatic tool for sustained operation.
Details on the 2-year warranty, coverage, exclusions, and service center information.
This document provides comprehensive instructions for the AIRCAT Model 6700-6-336, a 6" Orbital Palm Sander, covering its operation, parts, and warranty information. It emphasizes safety, proper usage, and maintenance to ensure optimal performance and longevity of the tool.
The AIRCAT 6" Orbital Palm Sander is a pneumatic power tool designed for sanding and polishing applications. It utilizes compressed air to drive an orbital motion, allowing for efficient material removal and surface finishing. The tool is intended for professional use, requiring trained and qualified operators. Its design focuses on delivering consistent performance while incorporating features to mitigate common workplace hazards. The orbital action is particularly effective for achieving smooth finishes, making it suitable for a variety of tasks where surface preparation is critical.
The sander's operation is governed by a set of general safety rules that must be strictly adhered to. Before installation, operation, repair, or maintenance, users must read and understand all safety instructions. Only qualified and trained personnel should install, adjust, or use the tool. Modifications to the power tool are strongly discouraged as they can compromise safety measures and increase operator risks. The safety instructions should always be kept with the operator. It is crucial not to use a damaged tool. Warnings are provided against explosion, fire, and cutting risks associated with the material being processed.
Projectile hazards are a significant concern. Failure of the workpiece, accessories, or even the tool itself can generate high-velocity projectiles. Therefore, operators must always wear impact-resistant eye protection, with the grade of protection assessed for each specific use.
Entanglement hazards, such as choking, scalping, and lacerations, can occur if neckwear, hair, or gloves are not kept clear of the tool and its accessories. Operators are advised to keep these items away from moving parts.
Operating hazards include crushing, impacts, cuts, abrasions, and heat to the operator's hands. Suitable gloves should be worn for protection. Operators and maintenance personnel must be physically capable of handling the tool's bulk, weight, and power. The tool should be held correctly with both hands, ready to counteract normal or sudden movements. Maintaining a balanced body position and secure footing is essential. Hands must be kept away from rotating or reciprocating accessories, spindles, or other moving parts. In the event of an energy supply interruption, the start and stop device must be released. Only manufacturer-recommended lubricants should be used.
Repetitive motion hazards can lead to discomfort in the hands, arms, shoulders, neck, or other body parts. Operators should maintain a comfortable posture, secure footing, and avoid awkward or off-balanced positions. Changing posture during extended tasks can help prevent discomfort and fatigue. If symptoms like persistent discomfort, pain, throbbing, aching, tingling, numbness, burning sensation, or stiffness occur, they should not be ignored. Promptly inform your employer and consult a qualified health professional.
Accessory hazards dictate that only sizes and types of accessories and consumables recommended by the power tool manufacturer should be used.
Workplace hazards include slips, trips, and falls, which are major causes of injury. Operators should be aware of slippery surfaces created by tool use and trip hazards from air lines or hydraulic hoses. Caution is advised in unfamiliar surroundings, as hidden hazards like electricity or other utility lines may exist. This power tool is not designed for use in potentially explosive atmospheres and is not insulated from electrical contact. Before use, ensure no electrical cables, gas pipes, or other utilities could be damaged.
Dust and fume hazards are addressed due to the potential for cancer, birth defects, or respiratory diseases. A risk assessment of these hazards and implementation of appropriate controls are essential. If the pneumatic tool is used in a dusty environment, exhaust air can exacerbate the dust hazard. The risk assessment should consider dust generated by the tool and existing dust. The tool should be operated and maintained as recommended to minimize dust or fume emissions. Exhaust should be directed to minimize dust disturbance. When dust or fumes are created, controlling them at the point of emission is a priority. Integral features or accessories for dust/fume collection, extraction, or suppression must be correctly used and maintained. Consumables/inserted tools should be selected, maintained, and replaced as recommended to prevent increased dust or fumes. Respiratory protection, as instructed by employers or occupational health and safety regulations, is necessary.
Noise hazards can cause permanent, disabling hearing loss and other issues like tinnitus. A risk assessment and appropriate controls are essential. Controls may include damping materials to prevent workpieces from "ringing." Hearing protection, as instructed by employers or occupational health and safety regulations, is mandatory. The tool should be operated and maintained as recommended to prevent unnecessary noise increases. Consumables/inserted tools should be selected, maintained, and replaced as recommended to prevent unnecessary noise.
Vibration hazards can cause disabling damage to nerves and blood supply in the hands and arms. Operators should wear warm clothing in cold conditions and keep hands warm and dry. If symptoms like numbness, tingling, pain, or whitening of the skin in fingers or hands occur, stop using the tool and inform your employer. Medical advice from a qualified occupational health professional should be sought. The tool should be operated and maintained as recommended to prevent unnecessary vibration increases. Consumables/inserted tools should be selected, maintained, and replaced as recommended to prevent unnecessary vibration levels. Supporting the tool's weight with a stand, tensioner, or balancer allows the operator to use a lighter grip, reducing vibration risk. The tool should be held with a light but safe grip, considering required hand reaction forces, as higher grip force generally increases vibration risk.
Additional safety instructions for pneumatic power tools cover air supply and connection hazards. Air under pressure can cause severe injury, so air should never be directed at oneself or others. Whipping hoses can cause severe injury; damaged or loose hoses and fittings must always be checked. Universal twist couplings (claw couplings) must have lock pins installed. The maximum air pressure stated on the tool must not be exceeded. Whip check safety cables should be used to safeguard against hose-to-tool and hose-to-hose connection failure. The air tool should never be carried by the hose.
Proper maintenance is crucial for the tool's performance and longevity. Factors like reduced compressor output, excessive air line drain, moisture, or restrictions in air pipes, or improper hose connections can lead to power loss or erratic action. Grit or gum deposits can also reduce power. These issues can be corrected by cleaning the air strainer and flushing the tool with gum solvent oil or an equal mixture of SAE#10 oil and kerosene. If the tool is out-of-warranty and external conditions are in order, it can be disassembled, cleaned, reassembled, re-lubricated, and damaged parts replaced, or taken to an air tool service center. For tools under warranty, they should be sent directly to the Warranty Center.
Lubrication is a key maintenance aspect. Before servicing or changing sockets, the air line must be shut off and drained to prevent accidental throttle engagement. An in-line filter-regulator-lubricator is recommended to increase tool life and maintain sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil, avoiding excessive amounts. To properly set the lubricator, place a sheet of paper next to the exhaust ports, hold the throttle open for about 30 seconds; a light oil stain on the paper indicates proper setting. For extended storage (overnight, weekend, etc.), generously lubricate the tool through the air inlet and run it for approximately 30 seconds to ensure even oil distribution. Store the tool in a clean and dry environment. Recommended lubricants include air tool oil or any high-grade turbine oil with moisture absorbent, rust inhibitors, metal wetting agents, and an EP (extreme pressure) additive.
General| Model | 6700-6-336 |
|---|---|
| Category | Pneumatic tool |
| Blows Per Minute (BPM) | 2200 |
| Air Inlet | 1/4" NPT |
| Air Consumption | 4 CFM |
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