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Airdog II DF-165 - User Manual

Airdog II DF-165
24 pages
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PureFlow AirDog®
AirDog® II-5G DF-165 1999-2003 7.3L Ford Powerstroke
PROTECTED BY
CANADIAN PATENT US PATENTS AUSTRALIAN PATENT
2,108,391 5,355,860; 5,746,184; 6,729,310 2005101054
NEW ZEALAND PATENT
532356
Additional Foreign Patents Pending in Europe, South America, Mexico, Japan, and China!
#58
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Summary

OVERVIEW

HOW THE 5 G OPERATES

Explains the operation of the AirDog II-5G fuel system, including fuel flow and air separation.

QUICK CONNECT COMPONENT OVERVIEW

SAE J2044 Quick Connect System

Details on the SAE J2044 quick connect system, how to connect and disconnect fittings.

Installation and Safety Guidelines

SAFETY GUIDELINES!

Essential safety warnings and precautions to observe during the installation process to ensure user safety.

Powerstroke Parts List

ILLUSTRATION OF QUICK CONNECT COMPONENTS

Fittings, Brackets, and Mounting

Installing the Supplied Fittings Into the AirDog II-5 G Base

Detailed steps for attaching fittings to the AirDog II-5G filter base, including torque specifications.

Bracket Assembly and Mounting

Frame Clamping Procedure

Fuel Lines

Fuel Line Assembly

Steps for assembling the fuel lines using the provided ends and ensuring proper routing.

AirDog II Fuel Supply Line to the Engine

AirDog II Fuel Return Line

Fuel Suction Line for AirDog II

Wiring Harness

AirDog Wiring Harness Install

Covers the installation of the wiring harness, including securing components and referencing the wiring diagram.

Connecting the AirDog Relay Control Lead

INITIAL START PROCEDURE

CHECKING FOR EXCESSIVE PUMP NOISE

Guidance on diagnosing and addressing excessive pump noise issues by checking for air leaks or restrictions.

FILTER SERVICE RECOMMENDATIONS

The Water Separator

Instructions and recommendations for servicing the water separator, including draining and replacement intervals.

The Fuel Filter

Procedures for removing and installing the fuel filter, including tightening and priming instructions.

CLEANING DEBRIS;CHECKING FOR DAMAGE IN;TO THE GEROTOR ASSEMBLY

AirDogII-5 G ADJUSTABLE FUEL PRESSURE REGULATOR

PRESSURE ADJUSTMENT FOR THE 7.3 L POWERSTROKE

Detailed instructions on how to adjust the fuel pressure regulator using the jam nut and adjuster screw.

Filter Maintenance

Installing a New Filter

Step-by-step guide for installing a new fuel filter, emphasizing proper lubrication and tightening.

Water Separator

Instructions for draining and servicing the water separator, including when to perform maintenance.

PUREFLOW AIRDOG LIFETIME LIMITED EXPRESS WARRANTY

IMPORTANT NOTICE

Crucial information regarding warranty activation, terms, and conditions for the product.

Warranty Procedure

Airdog II DF-165 Specifications

General IconGeneral
ModelDF-165
TypeAir Cleaner
CADR165 CFM
Washable FiltersYes
Ozone Emission0.01 ppm
Coverage Area450 sq ft
TechnologyIonization

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