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Airmark GAT Series User Manual

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IO-123114 Effective 12-04-2014 1
INSTALLATION GUIDE
1. Safety Instruction
!
WARNING
Potential safety hazards are alerted using the following symbols. The symbol is used in conjunction with terms
that indicate the intensity of the hazard.
This symbol indicates a potentially hazardous situation, which if not avoided,
could result in serious injury, property damage, product damage or death.
Certied technicians or those individuals
meeting the requirements specied by
NATE may use this information. Property
and product damage or personal injury hazard may occur
without such background.
All power sources should be disconnect-
ed prior to servicing. Failure to do so may
cause personal injury or property dam-
age.
Product designed and manufactured to
permit installation in accordance with lo-
cal and national building codes. It is the
installers responsibility to ensure that product is installed
in strict compliance with national and local codes. Manufac-
turer takes no responsibility for damage (personal, product
or property) caused due to installations violating regula-
tions. In absence of local/state codes, refer to National Elec-
tric Code: NFPA 90A & 90B Uniform Mechanical Code.
When this unit is installed in an enclosed
area, such as a garage or utility room with
any Carbon Monoxide producing devices
(i.e. automobile, space heater, water heater etc.) ensure that
the enclosed area is properly ventilated.
The unit is designed for operation with
208/240 V, single phase, 60 Hz power sup-
ply. Aspen will not be reponsible for dam-
ages caused due to modication of the unit to operate with
alternative power sources.
Unit is not approved for outdoor installa-
tions.
This symbol indicates a potentially hazardous situation, which if not avoided,
may result in moderate injury or property damage.
Only factory authorized kits and acces-
sories should be used when installing or
modifying this unit unless it is so noted in
these instructions. Some localities may require a licensed
installer/service personnel.
CAUTION
!
CAUTION
!
!
WARNING
!
WARNING
!
WARNING
!
WARNING
!
WARNING
!
WARNING
GAT & GAS Series - Horizontal Ceiling
Mount Electric Heat Dx Cool Air Handler
2. Introduction
The GAT & GAS Series air handlers are versatile horizontal ceiling
mount units. These air handlers have the following standard features:
Louvered ceiling access panel has separate frame that attaches to
ceiling joists. Solid access panel available for use with end return
installations. Compatible with most brands of air conditioners or heat
pumps.
I. Application Versatility
II. Motor
Direct drive multi-speed blowers circulate air quietly and efciently.
2-speed motors allow for precise air volume selection. Motor speeds
can be easily selected via motor terminals. Blowers are mounted on
a plate so they can be easily removed for service.
III. Cabinet (GAT Only)
Sturdy, fully insulated galvanized steel cabinet with painted front
panels. Knockout for duct return.
IV. Modular Electric Heat Kits
Heat kits available with either circuit breakers or terminal blocks.
Available in 3, 4, 5, 6, 8, & 10 KW. Models with electric heat include
sequencers and temperature limit switches for safe, efcient opera-
tion. Modules are easily installed in the eld using molex plugs or
can be ordered factoryinstalled. Easily accessible controls for quick
service. Electrical connections can be made from the top or left. Dis-
connect does not protrude through the wall panel. Fan time delay
relay standard for increased efciency.
V. Electronic Circuit Board
Electronic circuit board provides 30 secs ON/OFF blower time delay
extracting more heat/cool from the coil.
VI. DX Coil
High efciency ried copper tubes/enhanced aluminum ns provide
maximum heat transfer. All coils immersion tested at 500 psi then ni-
trogen pressurized and factory sealed for maximum reliability. Liquid-
line Schrader allows pre-installation pressure testing. Available with
either orice or TXV metering device. Field-installable bolt-on TXVs
are also available. Primary & secondary condensate drain. All drain
connections are 3/4” MPT. Access door allows for coil cleaning. Cer-
tied for use with either R22 or R410a.
VII. Warranty
One year limited parts warranty.
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Airmark GAT Series Specifications

General IconGeneral
BrandAirmark
ModelGAT Series
CategoryElectric Heater
LanguageEnglish

Summary

Safety Instructions and Precautions

Hazard Symbols Explained

Symbols indicating hazard levels: serious injury/death (WARNING), moderate injury (CAUTION).

General Installation Safety

Guidelines for technicians, power disconnection, codes, ventilation, authorized parts, and voltage.

Installation Planning and Preparation

Installation Preparation Steps

Read instructions, pay attention to alerts, clarify unclear points, gather tools.

Condensate Drain System Setup

Details primary/secondary drains, pitch, traps, and materials.

Air Handler Mounting and Ducting Connections

General Installation Precautions

Cautions on unit sizing, nitrogen pressure, Schrader valve, coil fins, lines, grommets.

Mounting Enclosure Procedures

Procedures for removing components and mounting the enclosure to joists.

Flowrator Coil and Piston Service

Piston Replacement Steps

Instructions for replacing the piston in the flowrator body.

TXV Coil and Bulb Installation

TXV Bulb Horizontal Mounting

Recommended position for TXV bulb on suction/vapor line.

TXV Bulb Vertical Mounting and Retrofit

TXV Bulb Vertical Mounting Guidelines

Guidelines for mounting TXV bulb vertically on the suction line.

Refrigerant Lines and Leak Detection

Connecting Refrigerant Lines

Procedures for connecting liquid and suction lines, including Schrader valve use.

Leak Check and System Evacuation

Steps for performing a leak check and evacuating the system.

Electrical Installation and Diagrams

Condensate Management and Airflow

System Charging and Initial Operation

System Charging Methods

Details charging for flowrator and expansion valve coils based on conditions.

Electrical Wiring Diagrams