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A16 J Series
Airo A16 J Series User Manual
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
SERIES
„
A
“
A
16
J A
18
J
USER'S MANUAL
ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL IN ITALIAN
AIRO
is a division of
TI
GIEFFE SR
L
Via Villasuperiore
,
82
-
42045
Luzzara
(
RE
)
ITALY -
+
39
-
0522
-
977365
-
+
39
-
0522
-
977015
WEB
:
www.airo.com
040
.
20
.UEM-
EN
2017
-
01
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
6
Legal Mentions
6
Delivery of the Machine
6
Statements of Successful Commissioning, First Installation Test, Periodical Functional Tests and Property Transfers
6
Statements of Successful Commissioning Carried out by the First Owner
6
Periodical Functional Tests
7
Transfers of Ownership
7
Operators Training and Information
7
Tests of the Manufacturer Performed before the Delivery
7
Application Field
7
Deboarding the Platform off the Ground
8
Description of the Machine
8
Operator's Stations
9
Power Supply
9
Machine Life, Demolition and Decommissioning
9
Identification
10
Location of the Main Components
11
2 Technical Features of the Standard Machine
12
Model A16 JE
12
Model A16 JED
15
Model A16 JRTD
18
Model A18 JE
21
Model A18 JED
24
Model A18 JRTD
27
Vibrations and Noise
30
3 Safety Signs
31
Personal Protection Devices (PPE)
31
General Safety
31
General
32
Use and Operating Instructions
32
Handling
32
Operating Procedure
33
Wind Speed According to the Beaufort Scale
34
Ground Pressure and Load-Bearing Capacity
35
High-Voltage Lines
36
Hazardous Situations And/Or Accidents
36
4 Installation and Preliminary Checks
37
Familiarizing with the Machine
37
Preliminary Controls
37
5 Operating Instructions
38
Control Panel on the Basket
38
Travelling and Steering
40
Basket Positioning/ Operation
41
Lifting/Lowering of the First Crank Arm (Pantograph)
41
Second Arm UP/DOWN
41
Jib Lifting/Lowering
41
Extension/Retraction of the Telescopic Boom
42
Turret Slewing (Rotation)
42
Basket Rotation
42
Basket Levelling
42
Other Functions of the Control Panel on the Basket
43
Selection of the (OPTIONAL) Electric or Gasoline/Diesel Power
43
OPTIONAL Electric Pump Starter 12V (Battery) or 230V/ 380V (In-House Power)
43
Engine Starter Button (Models "D" and "ED")
43
Manual Horn
43
Emergency Stop Button
43
Warning Lights
44
Green Pilot Lamp (ZA), Operator's Station Enabled
44
Red Pilot Lamp (ZB): Warns When the Battery Is out of Charge. (Only Available on Electrical Models)
44
Red Pilot Light (ZC): Diesel Engine Fault or Low Fuel
44
Danger Warning - Red Pilot Light (ZD)
45
Red Pilot: Overload (ZE)
45
On-Ground Control Panel and Electric Control Unit
46
On-Off Key and Control Panel Selector (A)
47
Emergency Stop Button (B)
47
Diesel/Electric Power Selector (C)
47
Engine Starter Switch (D)
47
User Interface Display (E)
48
Battery Charger Warning Light (F)
48
Enabled Control Panel Warning Light (G)
48
Engine Pilot Lights (H-L-M-N)
48
Basket Control Levers (O P Q R S T U)
48
Boarding the Platform
49
Machine Start
49
Starting of the Diesel Engine
50
Starting the 230V Single-Phase Electric Pump (OPTIONAL)
51
Starting the 3-Phase Electric Pump (OPTIONAL)
52
Starting of The12V Emergency Pump (OPTIONAL for D-Models)
53
Stopping the Machine
54
Normal Stop
54
Emergency Stop Button
54
Stopping the Diesel Engine
54
Optional Stopper of the 380V or 230V Electrical Pump
54
Emergency Manual Controls
55
Optional Socket for Electric Attachments (OPTIONAL)
56
Fuel Level and Re-Fuelling (Models ED , D )
56
End of a Work Day
56
6 Handling and Transportation
57
Handling
57
Transportation
58
Emergency Tow-Away
60
7 Maintenance
61
Cleaning
61
General Maintenance
62
Adjustments
63
Greasing
64
Checking and Changing the Hydraulic Oil
65
Hydraulic Bio-Oil (Optional)
66
Draining
66
Filters
66
Washing
66
Filling
66
Start-Up Test
66
Mixing
67
Micro-Filtration
67
Disposal
67
Topping up
67
Hydraulic Filter Replacement
68
Suction Filters
68
Return Filter
68
Check the Oil Level in the Main Reduction Gear (for Travel) and Change It, if Needed
69
Periodical Check-Ups of Synthetic Biooil in the Main (Travel) Reduction Gears
69
Air Purging from the Locking Cylinder of the Floating Axles
70
Adjustment of the Clearance of the Sliding Pads under the Telescopic Boom
71
Efficiency Check, and Adjustment of the Pressure Relief Valve (in the Main Travel System)
72
Efficiency Check of the Pressure Relief Valve in the Operating Line
73
Checking the Efficiency and Calibration of the Brake Valves
74
Checking the Efficiency of the Inclinometer
75
Operation Check and Adjustment of the Load Controller on the Platform
77
Overload Controller By-Pass - ONLY for EMERGENCY OPERATIONS
79
Functional Control of the Microswitches M1
80
Dead-Man Safety System, Functional Check
80
Starter Battery
81
Starter Battery Models DED
81
Starter Type Battery for Models E
81
Starter Battery Maintenance
81
Starter Battery Recharge
81
Battery-Operated TRAVEL System for Models E and ED
82
General Instructions for the MAIN TRAVEL BATTERY
82
Maintenance of the Battery-Operated Travel System
82
TRAVEL Battery Recharge
83
Battery Charger Trouble-Shooting
84
Battery Replacement
84
8 Marks and Certifications
85
9 Plates and Labels
86
10 . Test Records
88
11 Wiring Diagrams
105
12 Hydraulic Diagram
118
13 Certifcate Cee
122
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Airo A16 J Series Specifications
General
Brand
Airo
Model
A16 J Series
Category
Lifting Systems
Language
English
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