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Airwell Itelco-Clima CLS 182 LN User Manual

Airwell Itelco-Clima CLS 182 LN
83 pages
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English
Air cooled water chillers, air cooled condensing units and air-to-water
reverse cycle heat pumps
Installation and maintenance manual
IOM CLSCH-N.1GB
Date : November 2005
Supersedes : None
CLS/CLC/CLH
182 ÷ 602
41
140 kW
46
152 kW
Библиотека СОК

Table of Contents

Questions and Answers:

Airwell Itelco-Clima CLS 182 LN Specifications

General IconGeneral
BrandAirwell
ModelItelco-Clima CLS 182 LN
CategoryChiller
LanguageEnglish

Summary

Foreword

1.1 Introduction

Overview of Itelco-Clima units and manual content.

1.2 Warranty

Details on warranty conditions and voiding factors.

1.3 Emergency stop / Normal stop

Instructions for emergency and normal unit shutdown procedures.

1.4 An introduction to the manual

Explanation of manual conventions and safety information provided.

Safety

2.1 Foreword

General safety compliance with directives and applicable regulations.

2.2 Definitions

Defines key roles like OWNER and INSTALLER for safety context.

2.3 Access to the Unit

Procedures and requirements for authorized personnel access to the unit.

2.4 General Precautions

Essential safety precautions for operators and installers during unit interaction.

2.5 Precautions Against Residual Risks

Measures to mitigate residual risks related to electrical, mechanical, and control systems.

2.6 Precautions During Maintenance Operations

Safety protocols to follow before and during maintenance tasks.

2.7 Safety Plates

Description and identification of safety labels affixed to the unit.

2.8 Safety Regulations

Covers refrigerant and oil safety data, handling, and disposal guidelines.

Transport, Lifting and Positioning

3.1 Inspection

Guidelines for inspecting the unit upon delivery for any transport damage.

3.2 Lifting

Instructions and safety warnings for the proper lifting of the unit.

3.3 Anchoring

Requirements and considerations for anchoring the unit to its installation base.

3.4 Storage

Precautions for storing the unit safely before its installation.

Installation

4.1 Positioning of the Unit

Criteria and requirements for selecting the optimal unit installation location.

4.2 Installation of Spring Shock Absorbers

Procedure for installing optional shock absorbers to reduce vibration.

4.3 External Hydraulic Circuit

Specifications and components for the external hydraulic circuit.

4.4 Hydraulic Connection

Details on connecting the unit's water inlet and outlet fittings.

4.5 Draining Defrosting Waste Water

Management of defrost water for heat pump units to prevent damage.

4.6 Power Supply

Safety precautions and requirements for the unit's power supply.

4.7 Electrical Connections

Instructions for electrical connections, voltage, and phase balancing.

Start-up

5.1 Preliminary Check

Essential pre-start checks for the unit and its connections.

5.2 Start-up Sequence

Step-by-step procedure for starting the unit and initial operational checks.

5.3 Checking the Operation

Key parameters to verify after start-up for optimal unit performance.

5.4 Delivery to the Customer

Guidance on training the end-user on unit operation and features.

Control

6.1 General Information

Overview of the unit's electronic control system and its functions.

6.2 Control System

Details on temperature regulation, antifreeze, and defrosting functions.

6.3 Display

Explanation of the control panel display, LEDs, and alarm codes.

6.4 Start-up

Procedures for starting the unit for different models (cooling/heat pump).

6.5 Switching the Working Temperature

How to change operating modes and set target temperatures.

6.6 Main Alarms

List of common alarms, their causes, and reset procedures.

General Description

7.1 Introduction

Overview of CLS/CLH units, their purpose, and applications.

7.2 General Specifications

Details on unit construction, materials, and manufacturing process.

7.3 Compressors

Description of hermetic scroll compressors and their protection features.

7.4 Refrigeration Circuits

Explanation of the unit's refrigeration circuits and safety devices.

7.5 Water Heat Exchanger

Specifications and features of the stainless steel plate type water heat exchanger.

7.6 Air Heat Exchanger

Details on the air heat exchanger coils made of copper and aluminum fins.

7.7 Fans

Information on condenser fans, including blades, guards, and motors.

7.8 Electric Power Supply and Control System

Description of the control compartment, keyboard, and display functions.

7.9 Accessories

List of optional accessories and guidance for on-site installation.

Technical Data

8.1 Pressure Drops in the Evaporator

Tables detailing pressure drop values for various evaporator models.

8.2 Technical Data

Comprehensive data for CLS STD, LN, ELN, HPF, HT unit variants.

8.3 Unit Electrical Data

Electrical specifications for CLS/CLC and CLH series units.

8.4 Shock Absorber Positions and Weight Distribution

Diagrams and tables for shock absorber placement and weight distribution.

8.5 Overall Dimensions

Diagrams and tables detailing the overall dimensions of various unit models.

8.6 Service Spaces

Clearance requirements and diagrams for unit installation and service access.

Maintenance

9.1 General Requirements

General guidelines and responsibilities for unit maintenance operations.

9.2 Planned Maintenance

Schedule and description of planned maintenance tasks and inspections.

9.3 Refrigerant Charge

Procedures and warnings for correctly charging the refrigerant circuit.

9.4 Compressor

Information on compressor lubrication, oil, and replacement procedures.

9.5 Condenser

Instructions for cleaning the condenser coils and maintaining efficiency.

9.6 Fans

Checks required for condenser fans, including rotation direction.

9.7 Dehydrating Filter

Procedure for checking and servicing the dehydrating filter and sight glass.

9.8 Sight Glass

Using the sight glass to inspect refrigerant flow and humidity levels.

9.9 Thermostatic Expansion Valve

Procedure for checking and adjusting the thermostatic expansion valve's overheating.

9.10 Evaporator

Guidelines for maintaining the evaporator's water side cleanliness and efficiency.

Spare Parts

11.1 Spare Part List

List of recommended spare parts for unit maintenance.

11.2 Oil for Compressors

Information regarding the type of oil used for compressor lubrication.

11.3 Wiring Diagrams

Location of wiring diagrams and how to obtain them.

Dismantling, Demolition and Scrapping

12.1 Generalities

General procedures, safety, and disposal guidelines for unit dismantling.

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