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Airwell Itelco-Clima CLS 202 LN User Manual

Airwell Itelco-Clima CLS 202 LN
83 pages
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English
Air cooled water chillers, air cooled condensing units and air-to-water
reverse cycle heat pumps
Installation and maintenance manual
IOM CLSCH-N.1GB
Date : November 2005
Supersedes : None
CLS/CLC/CLH
182 ÷ 602
41
140 kW
46
152 kW
Библиотека СОК

Table of Contents

Questions and Answers:

Airwell Itelco-Clima CLS 202 LN Specifications

General IconGeneral
BrandAirwell
ModelItelco-Clima CLS 202 LN
CategoryChiller
LanguageEnglish

Summary

Foreword

Introduction to Itelco-Clima Units

Overview of Itelco-Clima units and manual scope.

Warranty Conditions and Voiding

Details warranty terms and conditions that void the warranty.

Unit Stop Procedures

Describes emergency stop and normal stop procedures.

Manual Conventions and Safety

Explains manual symbols and safety recommendations.

Safety

Safety Foreword and Compliance

Covers compliance with directives and general safety.

Definitions of Roles

Defines OWNER and INSTALLER responsibilities.

Unit Access and General Precautions

Rules for safe access and general operational safety.

Residual Risk Precautions

Safety measures for control, mechanical, and electrical risks.

Maintenance Safety Precautions

Safety procedures before and during maintenance operations.

Safety Plates and Regulations

Details on safety labels and applicable regulations.

Refrigerant Safety Data

Safety information regarding refrigerant toxicity and handling.

Refrigerant Handling and Storage Safety

Precautions for vapor inhalation, release, disposal, and fire safety.

Refrigerant Oil Safety Data

Safety data and precautions for polyolester (POE) oil.

Transport, Lifting and Positioning

Inspection Upon Delivery

Procedure for checking the unit for transport damage.

Safe Lifting Procedures

Guidelines and precautions for lifting the unit safely.

Anchoring and Storage Guidelines

Instructions for securing the unit and storing it.

Installation

Unit Positioning Requirements

Guidelines for optimal placement and orientation of the unit.

Spring Shock Absorber Installation

Instructions for installing optional vibration-reducing shock absorbers.

External Hydraulic Circuit Setup

Requirements for the external hydraulic system.

Hydraulic Connections and Water System

Details on water connections and defrost water management.

Power Supply and Electrical Connections

Safety precautions and procedures for electrical hookup.

Terminal Box Wiring Diagrams

Wiring schematics for specific terminal boxes.

Start-Up

Preliminary Checks Before Startup

Essential checks before the unit is initially started.

Unit Startup Sequence

Step-by-step guide for initiating unit operation.

Post-Startup Operation Checks

Verification steps to ensure correct operation after startup.

User Training on Delivery

Instructions for training the end-user upon product delivery.

Control

Control System Overview

General information on the control system and its functions.

Temperature and Antifreeze Control

Details on temperature regulation and antifreeze functions.

Control Panel Display and LEDs

Explanation of the control display indicators and LEDs.

Operating Mode Startup and Switching

Procedures for starting and changing unit operating modes.

Main Alarms and Reset Procedures

List of common alarms, their causes, and reset methods.

General Description

Unit Introduction and Applications

Overview of CLS/CLH unit types and their uses.

General Unit Specifications

Details on unit construction, materials, and testing.

Compressor Specifications

Description of hermetic scroll compressors used.

Refrigeration Circuit Details

Information on the dual refrigeration circuits.

Heat Exchanger and Fan Details

Description of water, air heat exchangers, and fans.

Refrigeration System Diagrams

Schematic diagrams of CLS, CLH, and CLC refrigeration systems.

Control System and Accessories

Overview of power supply, control system, and optional accessories.

Technical Data

Evaporator Pressure Drops

Tables detailing pressure drops in the evaporator for various models.

CLS/CLC Technical Specifications

Detailed technical data for CLS/CLC STD models.

CLS/CLC Electrical Data

Electrical specifications for CLS/CLC STD units.

Fans Electrical Data

Electrical data for fans across different CLS/CLC models.

CLH Standard Electrical Data

Electrical specifications for CLH STD units.

CLH with Additional Resistances Data

Electrical data for CLH HE options with extra resistances.

Shock Absorber and Weight Distribution

Support positions and weight distribution for various units.

Overall Dimensions (CLS Models)

Dimensional drawings and data for CLS 182-302 units.

Overall Dimensions (CLS 352-602)

Dimensional drawings and data for CLS 352-602 units.

CLC Unit Refrigerant Connections

Details on refrigerant connections for CLC units.

Overall Dimensions (CLH Models)

Dimensional drawings and data for CLH 182-242 units.

Overall Dimensions (CLH 302-602)

Dimensional drawings and data for CLH 302-602 units.

Service Spaces Requirements

Required clearance for installation and maintenance.

Maintenance

General Maintenance Requirements

General guidelines for maintaining unit operation.

Planned Maintenance Schedule

Routine inspection schedule and operations.

Refrigerant Charge and Compressor Care

Procedures for refrigerant charging and compressor maintenance.

Condenser and Fan Maintenance

Instructions for cleaning condensers and checking fans.

Filter, Sight Glass, and Expansion Valve Checks

Maintenance steps for dehydrating filters, sight glass, and expansion valve.

Evaporator Cleaning and Efficiency

Guidelines for cleaning the evaporator and checking efficiency.

Troubleshooting

Cooling Issues and Noise

Troubleshooting for no cooling, ice on suction line, and noise.

Compressor and Oil Level Issues

Troubleshooting for low oil level and compressor problems.

Compressor and Alarm Faults

Troubleshooting for compressor failure, LP/HP alarms, and line issues.

Spare Parts

Recommended Spare Parts List

List of spare parts recommended for the first two years of operation.

Compressor Oil Information

Details on the type of oil used for compressors.

Wiring Diagram Location

Information on where to find wiring diagrams.

Dismantling, Demolition and Scrapping

General Dismantling and Disposal Procedures

General procedures for dismantling, draining, and disposing of units.

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