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Ajax TOCCO Toccotron AC - User Manual

Ajax TOCCO Toccotron AC
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Toccotron AC
Processes
Description
Induction Heating Power Source
Induction Heating
OM-229 158L 201111
File: Induction Heating
Visit our website at
www.AjaxTocco.com

Table of Contents

Questions and Answers

  • B
    bowmanbeverlyAug 16, 2025
    What to do if Ajax TOCCO Toccotron AC AC Power Distribution shows Power Source Overtemp Fault F64?
    • D
      Dennis WillisAug 17, 2025
      If the Ajax TOCCO AC Power Distribution unit displays a Power Source Overtemp Fault F64, verify that the power source vents and wind tunnel are unobstructed.
  • C
    Charles KingAug 19, 2025
    What causes Isolation Fault F62 in Ajax TOCCO AC Power Distribution, and how to fix it?
    • Q
      qpadillaSep 12, 2025
      An Isolation Fault F62 in your Ajax TOCCO AC Power Distribution may be due to an exposed conductor or moisture on the cables. Check for exposed conductors and clean any moisture found on the cables.
  • K
    Kimberly OconnorAug 22, 2025
    What to do if Ajax TOCCO Toccotron AC shows Line Voltage Fault F63?
    • E
      Elizabeth Wright MDAug 22, 2025
      If the Ajax TOCCO AC Power Distribution unit displays a Line Voltage Fault F63, check the line voltage.
  • B
    Brian LeeAug 25, 2025
    What to do if Ajax TOCCO Toccotron AC AC Power Distribution shows Over Frequency Fault F67?
    • J
      James WilsonAug 26, 2025
      If the Ajax TOCCO AC Power Distribution unit displays an Over Frequency Fault F67, verify the heating cable is properly wrapped and that the material being heated is magnetic.
  • S
    Stacey MoralesAug 28, 2025
    What to do if Ajax TOCCO Toccotron AC AC Power Distribution shows Under Frequency Fault F66?
    • M
      Meagan EstradaAug 28, 2025
      If the Ajax TOCCO AC Power Distribution unit displays an Under Frequency Fault F66: * Check for loose or open connections in the output cable. * Decrease the number of turns. * Decrease the coil space.
  • B
    Brandy NovakAug 30, 2025
    What to do if Ajax TOCCO AC Power Distribution shows Output Current Sense Fault F78?
    • A
      antoniohamiltonAug 30, 2025
      If the Ajax TOCCO AC Power Distribution unit displays an Output Current Sense Fault F78, check for loose or open output connections.
  • Z
    zhopkinsSep 2, 2025
    How to fix Output Current Limit L10 on Ajax TOCCO AC Power Distribution?
    • M
      Margaret JonesSep 2, 2025
      To resolve the Output Current Limit L10 on your Ajax TOCCO AC Power Distribution: * Increase the number of turns. * Decrease the coil space. * Tighten the cable on the insulation.
  • A
    Aaron IngramSep 4, 2025
    How to fix Power Source Overtemp Limit L12 on Ajax TOCCO AC Power Distribution?
    • E
      edwardsandreaSep 4, 2025
      To address the Power Source Overtemp Limit L12 on your Ajax TOCCO AC Power Distribution, check for blocked vents and clean the wind tunnel heat sinks.
  • M
    Mr. Robert MendozaSep 8, 2025
    How to fix Output Voltage Limit L08 on Ajax TOCCO Toccotron AC AC Power Distribution?
    • L
      Lisa MendezSep 8, 2025
      To resolve the Output Voltage Limit L08 on your Ajax TOCCO AC Power Distribution: * Increase the number of turns. * Increase the coil space. * Shorten the extension cable. * Increase the insulation width.
  • D
    Danielle MurphySep 10, 2025
    How to fix Output Voltage Limit L07 on Ajax TOCCO AC Power Distribution?
    • R
      Richard AlvarezSep 12, 2025
      To resolve the Output Voltage Limit L07 on your Ajax TOCCO AC Power Distribution, tighten the blanket against the pipe surface.

Summary

Safety Precautions

Induction Heating Hazards

Details hazards associated with induction heating operations and general safety practices.

Installation

Specifications

Lists the technical specifications of the power source, including output, input, dimensions, and weight.

Electrical Service Guide

Recommends dedicated circuit requirements for input power, including voltage, amperes, and conductor sizes.

Connecting 3-Phase Input Power For 460;575 Volt Models

Details the procedure for connecting 3-phase input power for 460/575 volt models, including grounding.

Connecting 3-Phase Input Power For 400;460 Volt Models

Details the procedure for connecting 3-phase input power for 400/460 volt models, including grounding.

Power Source Output Connections

Describes how to make electrical connections to the output bus bars for the specific application.

Components and Controls

Controls

Identifies and describes the function of each control and indicator on the operator interface panel.

Setup and Operation

Safety Equipment

Lists the required safety equipment, including gloves and safety glasses, for operating the unit.

Power Source;System Setup

Guides the user through viewing and changing system setup parameters via the operator interface.

Programming

Explains how to program heating processes, including selecting control modes like Timed, Remote, or Manual.

Maintenance

Safety Precautions for Servicing

Symbol Usage

Explains safety symbols specifically related to servicing procedures to avoid hazards.

Servicing Hazards

Details hazards like electric shock, moving parts, induction heating, and exploding parts relevant to servicing.

Diagnostics & Troubleshooting

Limit Conditions

Describes limit conditions, their indicators, and operator actions to acknowledge or terminate operation.

Fault Conditions

Explains fault conditions, their indicators, and initial operator responses to faults.

Ajax TOCCO Toccotron AC Specifications

General IconGeneral
Frequency50/60 Hz
ProtectionOvervoltage, Short Circuit
Operating Temperature40°C
Dimensions120 x 80 x 60 mm
Weight0.5 kg