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Alamarin Jet AJ 340 - User Manual

Alamarin Jet AJ 340
50 pages
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Operation and
maintenance manual
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Summary

1. Introduction

1.1. Safety Precautions

Crucial safety guidelines to be followed before operating the unit or performing maintenance.

1.2. Symbols and Warnings

Explanation of icons and symbols used throughout the manual to convey important information and warnings.

2. Jet Propulsion Unit

2.1. Unit Structure and Components

Detailed overview of the jet propulsion unit's main parts, including intake duct, impeller, and steering device.

2.2. Serial Number Identification

Locating and understanding the unique serial number for identification and service purposes.

3. Operation

3.1. Starting Procedures

Essential steps and checks before starting the engine and jet propulsion unit for the first time.

3.2. Steering the Boat

How to maneuver the boat using the steering nozzle, explaining the hydraulic connection.

3.3. Controlling Direction

Operation of the reversing deflector for forward, reverse, and neutral control of the boat's direction.

3.3.1. Reversing Deflector Settings

Details on the three basic positions of the reversing deflector control lever: forward, rear, and centre.

3.3.2. Using the Reversing Deflector

Practical application of the reversing deflector for speed control at low speeds and maneuvering.

3.4. Difficult Driving Conditions

Guidance for operating the jet boat in shallow water and other challenging conditions, noting suction power.

3.5. Dry Running Considerations

Information on operating the unit without water, highlighting differences between bearing lubrication types.

4. Maintenance

4.1. Routine Washing

Procedures for washing the jet to remove salt and impurities, reducing the risk of corrosion.

4.2. Corrosion Protection

Methods for protecting the unit from corrosion, including changing anodes and touch-up painting.

4.2.1. Anode Replacement

Detailed steps for locating and replacing anodes to prevent galvanic corrosion.

4.2.2. Painting and Antifouling

Guidelines for touch-up painting and applying antifouling, emphasizing compatibility with aluminium.

4.3. Bearings

Overview of the jet's bearing system at both ends of the direct shaft.

4.3.1. Front Bearing Lubrication

Instructions for lubricating and changing the oil for the front bearing, including oil change intervals.

4.3.2. Rear Bearing Lubrication

Information on lubricating the rear end bearing, distinguishing between water and grease lubricated models.

4.4. Control System Maintenance

Maintenance for control system joints and shaft bushings, including lubrication and replacement of worn parts.

4.5. Seals Inspection

Checking the inspection hatch seal for leaks and ensuring proper function to prevent water ingress.

4.6. Hydraulic Control System

Maintenance and operational details of the hydraulic system controlling the reversing deflector, including cooling.

4.7. Raw Water Cooling

Note that the jet propulsion unit does not feature a raw water cooling connection for the engine.

4.8. Impeller

Details on the impeller's function, wear, and adjustment to maintain efficiency and prolong operating life.

4.8.1. Impeller Checking

Procedures for inspecting the impeller blades for damage and wear, which can cause cavitation.

4.8.2. Impeller Removal

Step-by-step guide for safely removing the impeller, including necessary disassembly of other components.

4.8.3. Impeller Installation

Instructions for correctly installing new or repaired impellers, including spacer plate and wedge placement.

4.9. Intermediate Shaft Maintenance

Guidance on maintaining the intermediate shaft, emphasizing alignment checks and quality requirements.

5. Problem Situations

5.1. Cavitation Troubleshooting

Identifying and addressing cavitation, a common malfunction that reduces performance and damages the impeller.

5.2. Ventilation Causes and Solutions

Understanding ventilation, which causes loss of grip and thrust, and its common causes like open hatches.

5.3. Clogged Jet Resolution

Methods for clearing blockages in the jet caused by water plants or ice sludge, differentiating between gearbox and no-gearbox setups.

Appendix 1. Declaration of Incorporation

Appendix 2. Grease Recommendations

Appendix 3. Oil Recommendations

Appendix 4. Tightening Torques

Appendix 5. Test Report

Alamarin Jet AJ 340 Specifications

General IconGeneral
BrandAlamarin Jet
ModelAJ 340
CategoryMarine Equipment
LanguageEnglish

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