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Alamo John Deere 6420 - User Manual

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© 2004 Alamo Group Inc.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-379-1480
Assembly Instruction Manual
John Deere 6215, 6320, 6415,6420
Part No. 02980007
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
Published 10/04
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Summary

TO THE OWNER;OPERATOR;DEALER

WARRANTY INFORMATION:

Details regarding warranty statement, registration, and use of parts.

INTRODUCTION

ABOUT THIS MANUAL:

Explains the intent and scope of the assembly instruction manual.

CONTACTING MANUFACTURER:

Provides guidance on how to contact Alamo Industrial Service for assistance.

HOW YOU CAN HELP:

Offers advice for effective communication with the technical service department.

CONTACT ALAMO INDUSTRIAL:

Provides contact details for Alamo Industrial's Technical Service Department.

Section 1 Machete Pre-Delivery Inspection Checklist

Pre-Operation Inspection:

Checks to ensure proper assembly before operating the unit.

Saftey Equipment:

Verification of safety equipment installation and presence.

Frame and Boom:

Inspection of frame and boom components for proper torque and installation.

Hydraulic System:

Checks for oil level, hose integrity, and pump shaft alignment.

Rotary Mower Head:

Inspection of mower head components, lubrication, and blade movement.

Flail Mower Head:

Checks for skid shoe, motor bolt torque, belt alignment, and bearing lubrication.

Tractor Mower Operation Inspection:

Checks during 30-minute operation for leaks, hose condition, and noise.

Post-Operation Inspection:

Final checks of hydraulic oil condition and fastener tightness after operation.

Section 2 Machete Wheel Weight Installation

Installing Wheel Weight

Step-by-step instructions for mounting the wheel weights onto the tractor.

Section 3 Machete Front Pump, Drive Shaft and Hyd. Tank Installation

Pump; Drive Assembly Instructions

Covers installation of pump drive components, pump assembly, and hydraulic tank.

Installing Pump Drive Components:

Details on accessing, removing, and installing pump drive components and pulleys.

Installing Pump Mount Plate & Tube End of Driveshaft:

Instructions for mounting the pump plate and connecting the driveshaft tube.

Installing Pump:

Steps for locating, installing, and adjusting the pump and its connections.

Installing Hydraulic Tank:

Procedure for mounting the hydraulic tank and associated brackets.

Section 4 Machete Frame Rail; High Frame Setup;Pre- Assembly Installation

Frame Rail Set Up 2 WD & 4 WD

Overview of setting up frame rails and high frame for tack welding.

Frame Rail Pre-Assembly:

Details tools and procedures for preparing frame rails before welding.

Frame Rail Installation 2 WD & 4 WD

Instructions for installing LH and RH frame rails, including component identification.

High Frame Mounting Tube Components

Details components for mounting tubes for the high frame assembly.

High Frame and King Post Frame Sub-Assembly.

Instructions for assembling the high frame and king post sub-assembly.

Tack Welding Frame Rails:

Procedures for tack welding frame rails to mounting pads and stiffeners.

Remove High Frame for Final Welding.:

Steps for removing the high frame to complete final welding.

Counter Weight Installation:

Instructions for installing counter weights on the frame rails.

Section 5 Machete Tractor Stack Valve Modification & Hose Installation

Tractor Stack Valve Modifications: S;N 398796 Dec. 2003 and down

Procedure for replacing the LH end plate on the tractor's stack valve.

Tractor Stack Valve Modifications: S;N 398797 Jan. 2004 and Up

Procedure for adding the RH end spacer block to the tractor's stack valve.

Tractor Stack Valve Hose Connections:

Connecting hydraulic hoses to the tractor stack valve and control valve.

Section 6 Machete Joystick - Wire Harness Installation

Joystick Mounting 2 WD & 4 WD

Instructions for mounting the joystick assembly to the tractor seat.

Installing Wiring Harness for Joystick:

Steps for preparing tractor floor mat and connecting joystick wiring harness.

Wire Harness; Valve Mounting 2 WD & 4 WD

Routing and connecting the wire harness to the valve terminals.

Section 7 Machete Frame Rail & CWT Final Installation

Frame Rail Installation 2 WD & 4 WD

Re-installing frame rails and axle straps to the tractor.

Re-Install High Frame to Tractor:

Steps for re-installing the high frame onto the tractor frame rails.

Counter Weight Installation:

Instructions for installing the counter weight and its support bracket.

Section 8 Hose; Tractor Stack Valve Modification Installation

Hose & Fitting Specifications

Details on hydraulic hose types, sizes, and connection specifications.

Boom Hoses; Tank Hoses:

Connecting hoses to the boom, pump, and tank, including color coding.

Hose Installation 2 WD & 4 WD

Installation of boom hoses to the pump, tank, and cylinders.

Hose Connecting Instructions

Guidance on hydraulic hose codes, torque specs, and valve port markings.

Section 9 Machete Boom Installation Head Installation Fill Oil Tank

Boom Installation; Boom Hoses:

Steps for installing the boom, connecting hoses, and attaching cylinders.

Boom Head Installation; Head Hoses:

Instructions for attaching the boom head and connecting its hydraulic hoses.

Timbercat Solenoid Valve to Pump Assembly:

Mounting the TimberCat head assembly and its solenoid valve to the pump.

Ditcher Head Assembly:

Steps for attaching straight adapters and hoses for the Ditcher head.

Hydraulic Tank Filling:

Procedure for filling the hydraulic tank with fluid and initial checks.

Section 10 Machete Mount Kit Components Identification

Mount Kit Component Identification

Lists mount kits, options, and restrictions for John Deere tractors.

02979115 Machete Mount Kit (f; JD6020 Series Tier II Models Only):

Components included in the JD6020 Series Tier II Machete Mount Kit.

02980647 Machete Mount Kit (f; JD6015 Series Tier II Models Only):

Components included in the JD6015 Series Tier II Machete Mount Kit.

Alamo John Deere 6420 Specifications

General IconGeneral
BrandAlamo
ModelJohn Deere 6420
CategoryLawn and Garden Equipment
LanguageEnglish

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