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Alcatel ASM 180 TD - User Manual

Alcatel ASM 180 TD
186 pages
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Table of Contents

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Summary

Chapter A: Introduction

The ASM 180 Series

Overview and characteristics of the ASM 180 series leak detectors.

ASM 180 TD Detector Operating Principle

Explains the operational principle of the ASM 180 TD leak detector.

ASM 180 TD+; ASM 181 TD+ Detector Operating Principle

Details the operational principles for the TD+ and TD+ models.

Analyzer Cell Operating Principle

Describes the working principle of the leak detector's analyzer cell.

Testing Methods Overview

Outlines the different leak testing methods: Spray, Sniffing, Bombing.

Operator Interface Overview

Explains the user interface, including control panel and remote unit.

Factory Options

Lists and describes available factory options for the leak detectors.

Accessories

Details various accessories available for the leak detectors.

Technical Characteristics

Provides detailed technical specifications for the leak detectors.

Dimensions

Shows physical dimensions of the ASM 180 TD and ASM 181 TD+ models.

Chapter B: Installation

Precautions and Unpacking

Safety precautions and steps for unpacking the leak detector unit.

Controlling the Detector via I;O Interface

Explains how to control the detector using an I/O interface and PLC.

Controlling the Detector via RS 232

Details connecting and controlling the detector with a computer via RS232.

Connecting an External Printer (ACDP Option)

Guides on connecting an external printer when the ACDP option is installed.

Connecting a Neutral Gas Purge (ASM 180 TD)

Instructions for connecting a neutral gas purge on ASM 180 TD models.

Hardware Interface Connections

Explains hardware connections for compact and console versions.

Before Starting Up the Detector

Essential checks and information before the initial detector startup.

Chapter C: Operation

Starting Up the Detector

Step-by-step guide for starting up the leak detector.

Detector Operation Modes

Explains detector operation in vacuum, sniffing, and other modes.

Detector Autocalibration Procedure

Details the process of detector autocalibration.

Switching Off the Detector

Provides instructions on how to safely switch off the leak detector.

ACDP Panel Operation

Guide to operating the Alphanumeric Control and Display Panel.

Configuring Unit for Different Gases

Instructions for configuring the unit for different tracer gases.

Using the I Gas Line Option

Explains the use of the "I" gas line option for specific tests.

Chapter D: Maintenance and Troubleshooting

Table of Preventive Maintenance Intervals

Lists preventive maintenance tasks and their recommended intervals.

General Troubleshooting Guide

Provides a guide to diagnose and resolve common problems.

Roughing Pump Problems

Troubleshoots issues related to the roughing pump.

No Display Troubleshooting

Addresses issues where the display is not working.

Secondary Pump Problems

Troubleshoots problems associated with the secondary pump.

Spectro Fault Troubleshooting

Diagnoses faults related to the spectro analyzer.

Inlet Pressure Problems

Addresses issues concerning inlet pressure readings.

Cycle Start Faults Troubleshooting

Troubleshoots faults preventing a cycle from starting.

Autocalibration Faults

Identifies faults occurring at the end of the autocalibration process.

Sniffer Mode Faults

Troubleshoots common faults in sniffer mode.

Helium Measurement Problems

Addresses issues related to helium measurement accuracy and sensitivity.

I;O Interface Problems

Diagnoses problems with the I/O interface board.

Chapter E: Maintenance Sheets

Analyzer Cell Maintenance

Provides detailed instructions for maintaining the analyzer cell.

Greasing the Hybrid Turbomolecular Pump

Guides on greasing the hybrid turbomolecular pump PTM 5154.

Greasing the Molecular Drag Pump

Details the process for greasing the MDP 5011 molecular drag pump.

Internal Calibrated Leak Replacement;Recalibration

Instructions for replacing or recalibrating the internal calibrated leak.

Autocalibration with External Calibrated Leak

Explains how to perform autocalibration using an external calibrated leak.

MD4 E Membrane Pump Maintenance

Provides instructions for maintaining the MD4E membrane pump.

Partial Maintenance of the CP 20 Pump

Guides on performing partial maintenance on the CP 20 pump.

I;O Interface Board Fuse Replacement

Details the procedure for replacing the fuse on the I/O interface board.

Chapter F: Maintenance Components

Preventive Maintenance Components

Lists components included in the preventive maintenance kit.

Monitoring and Display Components

Lists components for monitoring and display functions.

Power and Electrical Supply Components

Lists components for power supply and electrical connections.

Automatism and Electronic Circuits Components

Lists components for automatism and electronic circuits.

Measurement Components

Lists components related to measurement functions.

Pumping Components

Lists components related to the pumping systems.

Valves Components

Lists various valves used in the detector system.

Pipes Components

Lists various pipes and tubes used in the system.

Connections and Seals Components

Lists components for connections and seals.

Cover Components

Lists components related to the detector covers and wheels.

Options and Accessories Components

Lists components for optional features and accessories.

Components Summary

A consolidated summary of various components and their part numbers.

Chapter G: Appendix

View of the Operator Interface

Provides a visual overview of the operator interface elements.

Recording Curve: Analog Output Chart

Shows the logarithmic response curve of the analog output.

Summary

Chapter A: Introduction

The ASM 180 Series

Overview and characteristics of the ASM 180 series leak detectors.

ASM 180 TD Detector Operating Principle

Explains the operational principle of the ASM 180 TD leak detector.

ASM 180 TD+; ASM 181 TD+ Detector Operating Principle

Details the operational principles for the TD+ and TD+ models.

Analyzer Cell Operating Principle

Describes the working principle of the leak detector's analyzer cell.

Testing Methods Overview

Outlines the different leak testing methods: Spray, Sniffing, Bombing.

Operator Interface Overview

Explains the user interface, including control panel and remote unit.

Factory Options

Lists and describes available factory options for the leak detectors.

Accessories

Details various accessories available for the leak detectors.

Technical Characteristics

Provides detailed technical specifications for the leak detectors.

Dimensions

Shows physical dimensions of the ASM 180 TD and ASM 181 TD+ models.

Chapter B: Installation

Precautions and Unpacking

Safety precautions and steps for unpacking the leak detector unit.

Controlling the Detector via I;O Interface

Explains how to control the detector using an I/O interface and PLC.

Controlling the Detector via RS 232

Details connecting and controlling the detector with a computer via RS232.

Connecting an External Printer (ACDP Option)

Guides on connecting an external printer when the ACDP option is installed.

Connecting a Neutral Gas Purge (ASM 180 TD)

Instructions for connecting a neutral gas purge on ASM 180 TD models.

Hardware Interface Connections

Explains hardware connections for compact and console versions.

Before Starting Up the Detector

Essential checks and information before the initial detector startup.

Chapter C: Operation

Starting Up the Detector

Step-by-step guide for starting up the leak detector.

Detector Operation Modes

Explains detector operation in vacuum, sniffing, and other modes.

Detector Autocalibration Procedure

Details the process of detector autocalibration.

Switching Off the Detector

Provides instructions on how to safely switch off the leak detector.

ACDP Panel Operation

Guide to operating the Alphanumeric Control and Display Panel.

Configuring Unit for Different Gases

Instructions for configuring the unit for different tracer gases.

Using the I Gas Line Option

Explains the use of the "I" gas line option for specific tests.

Chapter D: Maintenance and Troubleshooting

Table of Preventive Maintenance Intervals

Lists preventive maintenance tasks and their recommended intervals.

General Troubleshooting Guide

Provides a guide to diagnose and resolve common problems.

Roughing Pump Problems

Troubleshoots issues related to the roughing pump.

No Display Troubleshooting

Addresses issues where the display is not working.

Secondary Pump Problems

Troubleshoots problems associated with the secondary pump.

Spectro Fault Troubleshooting

Diagnoses faults related to the spectro analyzer.

Inlet Pressure Problems

Addresses issues concerning inlet pressure readings.

Cycle Start Faults Troubleshooting

Troubleshoots faults preventing a cycle from starting.

Autocalibration Faults

Identifies faults occurring at the end of the autocalibration process.

Sniffer Mode Faults

Troubleshoots common faults in sniffer mode.

Helium Measurement Problems

Addresses issues related to helium measurement accuracy and sensitivity.

I;O Interface Problems

Diagnoses problems with the I/O interface board.

Chapter E: Maintenance Sheets

Analyzer Cell Maintenance

Provides detailed instructions for maintaining the analyzer cell.

Greasing the Hybrid Turbomolecular Pump

Guides on greasing the hybrid turbomolecular pump PTM 5154.

Greasing the Molecular Drag Pump

Details the process for greasing the MDP 5011 molecular drag pump.

Internal Calibrated Leak Replacement;Recalibration

Instructions for replacing or recalibrating the internal calibrated leak.

Autocalibration with External Calibrated Leak

Explains how to perform autocalibration using an external calibrated leak.

MD4 E Membrane Pump Maintenance

Provides instructions for maintaining the MD4E membrane pump.

Partial Maintenance of the CP 20 Pump

Guides on performing partial maintenance on the CP 20 pump.

I;O Interface Board Fuse Replacement

Details the procedure for replacing the fuse on the I/O interface board.

Chapter F: Maintenance Components

Preventive Maintenance Components

Lists components included in the preventive maintenance kit.

Monitoring and Display Components

Lists components for monitoring and display functions.

Power and Electrical Supply Components

Lists components for power supply and electrical connections.

Automatism and Electronic Circuits Components

Lists components for automatism and electronic circuits.

Measurement Components

Lists components related to measurement functions.

Pumping Components

Lists components related to the pumping systems.

Valves Components

Lists various valves used in the detector system.

Pipes Components

Lists various pipes and tubes used in the system.

Connections and Seals Components

Lists components for connections and seals.

Cover Components

Lists components related to the detector covers and wheels.

Options and Accessories Components

Lists components for optional features and accessories.

Components Summary

A consolidated summary of various components and their part numbers.

Chapter G: Appendix

View of the Operator Interface

Provides a visual overview of the operator interface elements.

Recording Curve: Analog Output Chart

Shows the logarithmic response curve of the analog output.

Alcatel ASM 180 TD Specifications

General IconGeneral
BrandAlcatel
ModelASM 180 TD
CategorySecurity Sensors
LanguageEnglish