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Alfa Laval Alfie User Manual

Alfa Laval Alfie
80 pages
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Book No.: 9017117-02 Rev. 8
Alfa Laval Alfie
Cleaning system for liquids
Product No.: 9016086-80, -81
9016092-80, -81
Instruction Manual

Questions and Answers:

Alfa Laval Alfie Specifications

General IconGeneral
BrandAlfa Laval
ModelAlfie
CategoryOther
LanguageEnglish

Summary

Safety Instructions

General Safety Precautions

Basic safety guidelines for operation, installation, and maintenance of the cleaning unit to prevent accidents.

Application

System Application Scope

Specifies the intended use and operating parameters for the Alfa Laval Alfie 500 cleaning system.

Machine Plates

Identification Plates

Details the two types of machine plates for the separator and the complete unit.

Description of Main Parts

System Overview

Lists and describes the components of the cleaning system in process order.

Separator Component

Explains the function and safety interlock of the separator.

Pump Component

Describes the pump's control via VFD in the control cabinet.

Control Unit Details

Lists the main parts of the control unit, including power supply, PLC, and frequency converters.

Collecting Tank Function

Explains how the collecting tank gathers separated oil and its limit switch mechanism.

Working Principle of the Separator

Separation Process Explained

Details how dirty liquid is processed by centrifugal force to separate solids and oil.

Control Cabinet

Operator Panel Interface

Describes the 4" touch screen operator panel and its buttons.

Electrical Connection Requirements

Guidelines for connecting the unit to the correct voltage supply.

Alarm Light Indicators

Explains the different states of the alarm light pattern.

Alarm Fault Diagnosis

Provides a table of alarms, delays, descriptions, and recommended actions.

Operating Instructions

Pre-Operation Checks

Steps to perform before the first start and before normal operation.

Startup Procedure

Steps for connecting power and initiating the cleaning unit.

Operational Modes

Details on running in Production mode, Standby mode, and stopping the unit.

Trouble Shooting

System Start/Stop Issues

Identifies causes and actions for the system not starting or stopping unexpectedly.

Pump Malfunctions

Lists potential causes and solutions for pump not starting or stopping.

Separator Issues

Troubleshooting guide for separator stops, vibrations, and noise.

Flow and Leakage Problems

Addresses issues like no flow, low flow, and liquid escaping.

Separation Efficiency Issues

Covers problems like insufficient separation results and potential causes.

Maintenance

Routine Cleaning Procedures

Instructions for cleaning the strainer and the separator.

Periodic Maintenance Schedule

Outlines maintenance tasks for monthly, yearly, and bi-yearly intervals.

Separator Dismantling & Assembly

Step-by-step guide for dismantling, cleaning, and reassembling the separator.

Pump Seal and Impeller Replacement

Procedure for replacing the pump's impeller and mechanical seal.

Technical Data

System Specifications

Provides key technical data including throughput, temperatures, power, and dimensions.

Manufacturer Declaration

Contains the EU Declaration of Conformity and applied standards.

Lifting Instruction

Safe Lifting Procedures

Guidelines and warnings for safely lifting the cleaning unit.

Diagrams

Electrical System Schematics

References the electrical system diagram for technical details.