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Algas SDI Direct Fired 40/40H - User Manual

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Operations & Maintenance
Manual
151 South Michigan Street, Seattle, Washington, USA 98108
Tel: 206-789-5410 Fax: 206-789-5414 Web: www.algas-sdi.com
This manual covers units built after August 2009 After S/N: 40/40H – A13J20003627
80/40H A13J40007352
120/60H A13J60002719
FILE: MANUAL PN 52642 DIRECT FIRED 11_12_13.DOC
...Innovative liquid vaporizing and gas mixing solutions
LP-Gas Va
p
orizer: 40/40H, 80/40H
& 120/60H
2013.11.1
2 09:47:39
-08'00'
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Summary

Introduction to the Algas-SDI Direct Fired Vaporizer

Description and Overview

Provides a general overview of the vaporizer system and its main components.

How the Vaporizer Works

Explains the operational principles and working mechanism of the direct fired vaporizer.

Vaporizer Specifications

Details the technical specifications, including burner input, gas consumption, and operating pressures.

Installation Procedures for the Vaporizer

General Installation Guidelines

Covers general requirements, unpacking, initial assembly, and safety considerations for installation.

Vapor Distribution and Liquid Inlet Connections

Details installation of vapor distribution lines, liquid inlet, and optional lines like bypass and burner supply.

Optional Features and Testing

Covers optional features like economy kits, contaminant separators, and leak testing procedures.

Operating the Algas-SDI Direct Fired Vaporizer

Start-Up and Setpoint Adjustment

Step-by-step guide for starting the vaporizer and adjusting its temperature setpoint.

Shut-Down and Purge Procedures

Steps for safely shutting down and purging the vaporizer for maintenance or storage.

Maintenance and Servicing Guide

Recommended Periodic Maintenance

Outlines periodic maintenance tasks and inspections for various vaporizer components.

Recommended Annual Maintenance

Details annual maintenance items and inspections for optimal vaporizer performance.

Vaporizer Inspection Checklist

A checklist to record and track annual maintenance and inspection activities.

Component Maintenance Procedures

Detailed steps for specific maintenance tasks like replacing batteries, adjusting pressure, and servicing valves.

Troubleshooting Common Vaporizer Issues

Pilot and Burner Ignition Issues

Diagnosing and resolving problems with pilot flame and main burner ignition.

Vapor Pressure Drop Issues

Troubleshooting steps for situations where vapor pressure drops unexpectedly.

Appendix A: Technical Information and Parts

Replacement Parts Identification

Visual identification and part numbers for replacement components for various models.

Repair Kits and Installation Guides

Catalog of available repair kits and specific installation procedures for components.

Liquid Inlet Valve Installation Guide

Step-by-step procedure for installing the pin gasket on the liquid inlet valve.

Algas SDI Direct Fired 40/40H Specifications

General IconGeneral
CategoryVaporizers
ModelSDI Direct Fired 40/40H
Operating Pressure250 psig
FuelPropane
BTU/hr400, 000 BTU/hr
Construction MaterialSteel

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