ALLAN'S Ecomax Auto-Stoker

Questions and Answers

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barnettjasonNov 22, 2025
Why is there smoke coming from my ALLAN'S Ecomax Auto-Stoker Boiler?
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  James CordovaNov 22, 2025
  If you notice smoke at the cowl or coming from your ALLAN'S Boiler or Hopper, here's what to do: * Remove the smoke back tube and check for blockages along its entire length. Also, inspect the connection point on top of the coal feed screw pipe, making sure it's clear of any fines. * Open the plate on the blower to allow more air in for combustion. Clean the heat exchanger tubes, flue, and cowl. Ensure the area around the appliance is clear and that room ventilation is adequate. Also, clean the burn pot and retort. * Never use damp coal. Remove any damp coal from the hopper, coal feed screw, and burn pot, and replace it with fresh fuel. Ensure the holes in the burn pot aren't blocked. * Make sure the ash valve is completely closed without any gaps. If it's damaged, it will need to...
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Dustin EvansAug 27, 2025
What to do if the water overtemperature switch has tripped on my ALLAN'S Ecomax Auto-Stoker?
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  Jennifer ThomasAug 27, 2025
  If the water overtemperature switch has tripped on your ALLAN'S Boiler, it could be because the water is too hot or the probe isn't properly seated. This switch requires manual resetting. Check that the pressure relief valve hasn't opened and released excess pressure. If it has, you'll need to refill the system.
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Jonathan RivasAug 27, 2025
Why is the coal feed screw not turning on my ALLAN'S Boiler?
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  Stephanie MartinezAug 27, 2025
  If the coal feed screw on your ALLAN'S Boiler isn't turning, a foreign object might be jamming it. Refer to the 'Dislodging a Stone from the Coal Feed Screw' section for instructions. It could also be due to gearbox or motor failure. Disconnect the motor from the gearbox and turn it on to see if the rotor still turns; replace if necessary. Remove the tension clip and turn the coal feed screw with a spanner to check if it's jammed. Remove the gearbox from the coal feed screw and turn the input shaft by hand; the output shaft should turn slowly. Replace if necessary.
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Ann SheltonAug 29, 2025
Why is there a buildup of clinker in the burn pot of my ALLAN'S Boiler?
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  Sean TorresAug 29, 2025
  If you find a buildup of clinker in the burn pot of your ALLAN'S Boiler, it could be because the boiler is running cold. If the water in the water jacket is constantly below 65°, the boiler won't run efficiently. Check that the pump isn't running all the time or adjust the mixing valve.
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Carrie OchoaAug 30, 2025
What is the ideal pump water temperature setting for ALLAN'S Ecomax Auto-Stoker?
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  Amanda KnappAug 30, 2025
  The pump on your ALLAN'S Boiler is factory set to turn on when the water temperature reaches 65° (unless you're using a mixing valve). This prevents cold water from affecting combustion. The blower and coal feed screw are set to turn off at 75°. The residual heat should keep the water temperature from exceeding 85° after they shut off. If the water gets hotter than this, turn down the boiler thermostat. Higher water temperatures will improve the radiator response in your home.
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nicole40Sep 19, 2025
How to fix door seal failure on ALLAN'S Ecomax Auto-Stoker Boiler?
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  Patrick JohnsonSep 22, 2025
  If there is a door seal failure on your ALLAN'S Boiler, replace any missing or damaged seals.
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tkingSep 16, 2025
How to fix the worn out burn pot in ALLAN'S Ecomax Auto-Stoker?
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  collinsangelaSep 16, 2025
  If the burn pot on your ALLAN'S Boiler is worn out, replace it.
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Carrie CarterSep 18, 2025
How to clean blocked heat exchanger tubes in ALLAN'S Ecomax Auto-Stoker Boiler?
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  Jordan JohnsonSep 18, 2025
  To address blocked heat exchanger tubes in your ALLAN'S Boiler, use the spanner to lift the scrubber coils up and down to scrape the heat exchanger tubes. If they are jammed, they need to be freed.
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alexanderbanksSep 8, 2025
Why are the tension pins regularly breaking on my ALLAN'S Ecomax Auto-Stoker Boiler?
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  Samuel RomeroSep 8, 2025
  If you are experiencing tension pins regularly breaking on your ALLAN'S Boiler, it could be due to a seam of coal with too many stones. Stones can be present in the fuel from the supplier or picked up during transport.
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Kayla LopezSep 5, 2025
What to do if the ash pan is too full in my ALLAN'S Boiler?
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  Frances SheltonSep 5, 2025
  If you notice the ash pan is too full in your ALLAN'S Boiler, remove it and dispose of the ash. Vacuum or brush all ash from the ash pan area inside the appliance when it's cold.

Summary

Introduction

Specifications

Product Overview

Product Dimensions

Detailed diagrams showing the physical measurements of the Ecomax Auto-Stoker Coal Boiler.

Product Description

Visual identification and labeling of the main external components of the coal boiler.

Component Details

Labels pointing to specific parts like Scrubber Coils, Burn Pot, Blower, and control panel elements.

Component Description

Burn Pot and Retort

Description of the burn pot where coal burns and the retort supplying air.

Blower and Coal Feed Screw

Details on the blower for air supply and the screw mechanism for feeding coal.

Ash Pan and Coal Hopper

Explanation of the ash collection pan and the coal storage hopper.

Combustion Chamber and Water Jacketing

Description of the combustion area and its water-cooled steel construction.

Heat Exchanger Tubes and Scrubber Coils

Information on heat transfer tubes and scrubber coils for efficiency.

Waterside Corrosion

Advice on preventing rust and corrosion within the boiler's water system.

Ash Removal and Flue System

Guidance on ash disposal and specifications for the recommended flue system.

Insulation and Smoke-Back Tube

Details on insulation used and the function of the smoke-back tube.

Controller

Explanation of the electronic unit that manages the appliance's operations.

Installation

Installation Steps Overview

Outlines the sequence of steps required for installing the coal boiler.

Installation Location Requirements

Guidelines for choosing a suitable and safe location for the boiler.

Floor Protector and Coal Hopper Placement

Requirements for floor protection and optimal placement of the coal hopper.

Installation Clearances

Mandatory minimum clearances to combustible materials for safe installation.

Flue Installation Standards

Regulations and recommendations for installing the flue system, including clearances.

Ecomax Flue Kit Schematic

Diagram illustrating the components and layout of the Ecomax flue kit.

Water System Requirements

Details on setting up a sealed, pressurized water system and necessary components.

Piping, Pump, and System Schematic

Guidance on pipework, pump integration, and a typical domestic system layout.

Installation Checklist

A comprehensive checklist to ensure all installation steps are completed correctly.

Operating Your Appliance

General Safety During Operation

Essential safety precautions to follow while operating the appliance.

First Time Operation and Priming

Step-by-step guide for initial startup and priming the boiler.

General Operation and Cycle

Explanation of the automatic heating cycle and pump activation.

Notes on Fuel Selection

Important considerations for choosing and using the correct type of coal.

Optimising Boiler Operation

Tips for adjusting settings to achieve efficient burning and maximum heat output.

Maintenance

Quick Reference Maintenance Schedule

A summary of daily, monthly, and yearly maintenance tasks.

Daily Maintenance Procedures

Essential daily tasks to ensure proper functioning and prevent damage.

Monthly Maintenance

Tasks to be performed monthly to maintain the boiler's performance.

Yearly Maintenance

Comprehensive annual checks and cleaning for optimal operation and safety.

Dislodging Stones from Feed Screw

Procedure for removing stones that may jam the coal feed screw.

Shutting Down for Long Periods

Instructions on how to properly prepare the appliance for extended periods of non-use.

Restarting After Long Shutdown

Steps for safely restarting the boiler after it has been stored for a long time.

Troubleshooting

No Heat from Radiators;House

Diagnosing and resolving issues causing a lack of heat in the system.

Coal Feed Screw Not Turning

Troubleshooting steps when the coal feed screw mechanism fails to operate.

Coal Feed Screw Issues and Tripped Switches

Addressing problems with the coal feed screw and safety switch tripping.

Smoke at Cowl or from Boiler;Hopper

Identifying and fixing causes of smoke escaping the appliance.

Buildup of Clinker in Burn Pot

Solutions for clinker accumulation in the burn pot and related issues.

Excessive Noise or Vibration

Diagnosing and rectifying excessive noise or vibration from the appliance.

Tension Pins Regularly Breaking

Troubleshooting causes for frequent breaking of tension pins.

Wiring Diagram

Warranty Information