Allied AR Series - User Manual

Other manuals for Allied AR Series

Operator's Manual54 pages

Questions and Answers

S
Samuel HurstSep 13, 2025
What causes high return line pressure in Allied Tools?
- T
  Timothy DavisSep 13, 2025
  If the return line pressure is too high in your Allied Tools, several issues could be the cause. Check for failed hoses or blockages at the crimp on the fitting, and replace any frayed or damaged hoses. Inspect the heat exchanger and return filters, changing the filter and repairing or replacing a plugged exchanger if needed. Ensure the hammer return line passes directly to the tank or filter, rather than being connected to the valve bank. Finally, verify that the hoses and fittings are the correct size for the installation, always using the proper dimensions.
B
Brittany WilsonAug 25, 2025
Why does the blow frequency (BPM) slow down on my Allied Construction Equipment?
- A
  Amber HughesAug 25, 2025
  If the blow frequency (BPM) slows down on your Allied Construction Equipment, several factors could be responsible. One potential cause is low flow, in which case you should measure the oil flow and set it to the value listed in the specifications section of the manual. Another cause may be leakage in the hydraulic circuit, so test hydraulic components for malfunction. The oil viscosity might be too low, so consult the carrier manufacturer for the recommended oil type. Also, the breaker tool could be binding, so maintain a right angle to the work surface. If the breaker tool or bushings are worn, this could also slow down the blow frequency.
R
robert94Aug 27, 2025
What to do if Allied Construction Equipment breaker starts but operation is irregular?
- A
  Ashlee CollinsAug 27, 2025
  If your Allied Construction Equipment breaker starts but the operation is irregular, it could be due to a few reasons. The breaker tool might be binding, so make sure to maintain a right angle to the work surface. Also, the breaker tool could be losing contact with the material, so use the boom, arm, and bucket cylinder to follow the breaker as the tool penetrates the material.
V
Victoria BrownAug 27, 2025
Why is the tool breakage happening on my Allied Construction Equipment?
- C
  Chad WilliamsAug 27, 2025
  If you're experiencing tool breakage with your Allied Construction Equipment, several factors could be the cause. Using a shorter length tool may help. If the tool is being driven into the material and getting stuck, limit tool penetration. Avoid prying with the tool to prevent bending force from exceeding the material's strength. To prevent material strength weakening, maintain a right angle to the work surface and ensure the tool receives sufficient lubrication, increasing frequency as needed. Use a grease approved for this application, such as a premium high temperature and extreme pressure type grease, or Allied Chisel Paste. Store the tool indoors and coat it with grease to protect from moisture.
J
Jeffrey MedinaAug 29, 2025
What to do if there is an oil leakage from Allied AR Construction Equipment?
- R
  Rick KramerAug 29, 2025
  If you notice oil leakage from the body, accumulator, or front head of your Allied Construction Equipment, stop breaker operation immediately. The cause could be damaged or worn seals, in which case you should replace the seals. It could also be a ruptured accumulator membrane, so service the accumulator. Another possible cause is a broken Through Bolt, which needs to be replaced.
J
jeffreypattersonAug 30, 2025
Why are there excessive pulsations in pressure hose of my Allied AR Construction Equipment?
- M
  Mrs. Katrina Hernandez MDAug 30, 2025
  If you observe excessive pulsations in the pressure hose of your Allied Construction Equipment, it's likely due to no gas charge in the accumulator. Stop breaker operation until the accumulator is repaired.
B
Bradley MartinNov 21, 2025
What to do if my Allied Construction Equipment breaker does not operate?
- J
  James PayneNov 21, 2025
  If the Allied Construction Equipment breaker does not operate, several factors could be at play. First, check for any restrictions in the pressure or return lines by ensuring shut-off valves are open and the hose hasn't collapsed. Verify that the supply line is connected to the port marked “IN” and the return line to “OUT”. If the piston is in brake, force it out by applying contact pressure against the tool until it pushes up the piston. Ensure the correct breaker tool is installed. Also, the AutoLube reservoir might be empty or the power to the valve interrupted, so fill the reservoir. If these steps don't resolve the issue, the problem may be insufficient oil pressure or return line pressure that is too high, or carrier hydraulic circuit leaks. In that case you should locate the source ...
E
Eric BaileyDec 1, 2025
What to do if my Allied Construction Equipment does not start?
- B
  Brian FaulknerDec 1, 2025
  If your Allied Construction Equipment does not start, several factors could be at play. First, check for any restrictions in the pressure or return lines by ensuring shut-off valves are open and inspecting the hose for collapses. Also, verify that the supply line is connected to the port marked “IN” and the return line to “OUT”. If the piston is in the brake, force it out by applying contact pressure against the tool until it pushes up the piston. Confirm that the correct breaker tool is installed. Additionally, ensure the AutoLube reservoir is filled, as a lack of lubricant or a power interruption to the valve can prevent starting. Finally, investigate the carrier hydraulic circuit for leaks, adjusting, repairing, or replacing faulty components as needed, and troubleshoot the control valv...
T
Tim AndrewsSep 12, 2025
What to do if my Allied Tools hammer does not start?
- C
  cheryldawsonSep 12, 2025
  If your Allied Tools hammer does not start, several factors could be the cause. First, ensure that the pressure and return lines are correctly connected; if crossed, reverse the hoses. Check the quick disconnects to confirm they are opening properly; repair or replace if necessary. Verify that the impact pressure is sufficient by pressing the tool firmly into the tool holder. Also, check and reset the operating pressure if it's too low. Inspect the electrical circuit for any faults and check for power at the solenoid. If the piston is in the lower hydraulic brake, keep the regulator open and push the tool firmly against the material. Finally, inspect the excavator hydraulic circuit for leaks and check hydraulic components for excessive back pressure.
A
Amy GardnerSep 8, 2025
Why is there excessive or uneven wear on the Allied AR Construction Equipment tool?
- B
  bsmithSep 8, 2025
  Excessive or uneven wear on the Allied Construction Equipment tool can occur for several reasons. Excessive galling of the tool shank or bushings can cause this, so check that the breaker tool is receiving sufficient lubrication and increase lubrication frequency, consider using Allied Chisel Paste. Excessive wear on the tip may be happening, so reduce advance and limit cycle time. Uneven wear on the tip can also cause this, so maintain a right angle to the work surface.

Summary

Safety, Operation and Maintenance

Safety Information

Safety Statements and Hazard Alerts

Information on reading and understanding safety messages and labels.

Purpose of Safety Messages

Explains the importance of safety messages for communicating hazards.

Safety Alert Symbol

Describes the visual alert symbol for potential hazards.

Signal Words

Defines signal words (DANGER, WARNING, CAUTION) for hazard severity.

Signal Words Used for Non-Hazard Messages

Explains IMPORTANT and NOTE signal words for instructions and suggestions.

Safety, Information and Identification Labels

Details on labels affixed to equipment for safety and identification.

Meaning of Pictograms

Defines pictograms used for rapid communication of information.

Qualified Person

Defines requirements for a qualified person to operate the equipment.

Safety Information Overview

Provides general context and importance of safety information in the manual.

General Construction Safety

Outlines procedures for promoting safe working conditions for personnel.

Federal, State, Local and OSHA Construction Guidelines and Regulations

Emphasizes compliance with relevant safety regulations and standards.

Owners Responsibilities

Lists the owner's duties to ensure safe operation and maintenance.

Operational Safety Program

Highlights the importance of operational safety programs for efficiency and injury prevention.

Personal Protective Equipment (PPE)

Details necessary PPE for personnel exposed to hazards.

Protective Equipment - Guarding

Explains the role of guards and their proper use and maintenance.

Unapproved Use or Modifications

Warns against unauthorized modifications or uses that risk injury or damage.

Introduction & Scope

Purpose of this Manual

States the manual's intention to assist operators and maintenance personnel.

About This Manual

Provides information about the manual's content and limitations.

How to Order Replacement Publications

Guides users on obtaining replacement manuals and publications.

Related Publications

Lists other relevant publications offered by Allied Construction Products.

Equipment Identification

Serial Number Location

Shows where to find the serial number on the equipment.

Equipment Identification Tag

Describes the information contained on the equipment's identification tag.

Record Equipment ID Information for Future Reference

Explains how to record equipment details for support purposes.

Warranty Protection Summary

Overview

General information about the breaker's delivery and warranty registration.

Owners Responsibilities

Outlines owner's duties for proper installation, operation, and maintenance.

Allied Product Policies

Details Allied's recommendations and responsibilities regarding product use.

Product Information

Description and Typical Applications

Describes the breaker and its common uses in construction and mining.

Familiarization of Components

Identifies and illustrates the main components of the hydraulic breaker.

Principle of Operation

Explains how the hydraulic breaker functions through its operational cycle.

Breaker Selection

Breaker Selection - General

Key points to consider when selecting a breaker for a job.

Auxiliary Circuit and Conversion Kits

Discusses the need for auxiliary circuits and available conversion kits.

Operation

Before the Breaker is Used

Covers pre-operation checks and safety measures before using the breaker.

Pre-Operation Inspection

Details the visual inspection steps before operating the breaker.

Proper Operation of the Breaker

Guidelines for safe and effective operation of the hydraulic breaker.

Cycle Time

Discusses cycle time considerations for breaking hard materials.

Operating Mistakes to Avoid

Highlights common errors and unsafe practices to prevent equipment damage.

Recognize Change in Pitch or Frequency

Identifies signs of improper operation like blank firing or idle strokes.

Do Not Pry With the Breaker

Warns against using the breaker for prying, which can cause damage.

Do Not Drop or Hack at Material

Advises against reckless movements and hacking to prevent instability and damage.

Do Not Operate with Cylinders at Stroke End

Explains the risk of cylinder damage from operating at full extension or retraction.

Other Prohibited Actions to Avoid with Breaker

Lists other actions that should not be performed with the breaker.

Special Applications & Operating Conditions

Covers specific operational considerations for special environments.

Working Underwater

Details special preparation and considerations for underwater use.

Working Underground

Outlines safety regulations and considerations for underground applications.

Working in Hot Temperatures

Advises on monitoring oil temperature in hot conditions to prevent damage.

Working in Cold Temperatures

Discusses precautions for operating the breaker in cold weather conditions.

Care and Maintenance

Inspection & Maintenance Schedule

Provides a schedule for inspections and maintenance tasks.

Daily Pre-operation Walk-around Inspection

Lists daily checks for the breaker before operation.

Every 2 Hours (While in use Service Hours)

Specifies tasks to perform during operation every 2 hours.

During Shift (While breaker is in use)

Actions for monitoring during operational shifts.

Every 50 Hours or Weekly

Maintenance tasks to be done every 50 hours or weekly.

Every 100 Hours or 2 Weeks

Maintenance and inspection tasks for 100-hour or two-week intervals.

Every 250 Hours or 3 Months (Or As Required)

Maintenance for 250-hour or three-month intervals, or as needed.

At Rebuild

Tasks required when the breaker is due for a rebuild.

After Rebuild - Before Use

Checks and tests performed after a rebuild before returning to service.

Equipment Maintenance Log

Importance of keeping updated records for maintenance and warranty.

Housing Box Inspection - Daily Start of Shift

Daily inspection of the housing box for cracks and wear.

Vibration Dampening Inspection

Checks the condition of buffers, dampers, and guide plates for vibration isolation.

Front Head - Parts Identification & Inspection

Identifies front head parts and guides inspection for early problem detection.

Front Head Inspection - Every 2 Hours

Details visual inspection of the front head area during re-lubrication.

Check Tool & Bushing Gap - Every 50 Hours

Inspects the gap between the tool and bushing for wear.

Front Head - Inspection of Internal Parts

Guides inspection of internal front head components after tool removal.

Measure Tool and Bushing Wear

Details how to measure tool and bushing wear to maintain piston protection.

Tool Retainer Inspection

Inspects tool retainers for wear or damage each time the tool is removed.

Piston Inspection

Describes inspection of the piston's impact face for damage or wear.

Inspection of the High-Pressure Accumulator

Covers daily visual inspection of the accumulator for leaks and bolts.

Mounting Pin Inspection

Inspects mounting pins for wear and damage when the breaker is removed.

Threaded Fasteners

Emphasizes the importance of keeping threaded fasteners tight and replacing damaged ones.

Hose Inspection

Lists conditions requiring hose replacement for safety and performance.

Check Carriers Oil Level and Quality

Advises checking the carrier's oil level and quality and following its maintenance schedule.

Measuring Oil Pressure

Explains the importance and frequency of monitoring oil pressure for breaker performance.

Safety Precautions When Measuring Oil Pressure

Details safety measures and requirements for measuring oil pressure.

How to measure the oil pressure

Step-by-step guide on connecting gauges and measuring oil pressure.

Flow Valve

Information about the flow valve location and factory preset.

Safe Handling & Storage

Transport Breaker Independently of Carrier:

Instructions for safely transporting the breaker when detached from the carrier.

Transport Breaker Installed on Carrier:

Instructions for safely transporting the breaker while attached to the carrier.

Breaker Storage - Short Term [ < 14 Days]

Guidelines for storing the breaker for periods up to 14 days.

Breaker Storage - Long Term [ > 14 Days]

Procedures for long-term storage of the breaker.

Attach; Remove Breaker From Carrier

Carrier Requirements

Essential carrier specifications and considerations for attaching the breaker.

Mounting Kits

Information on mounting brackets required to attach the breaker to various carriers.

Tools Required to Attach the Breaker

Lists tools needed for attaching the breaker to the carrier.

Attach Breaker to the Carrier

Step-by-step procedure for safely attaching the breaker to the carrier.

Supply Hose [IN] and Return Hose [OUT]

Instructions for correctly connecting the hydraulic supply and return hoses.

Remove Breaker from the Carrier

Step-by-step procedure for safely removing the breaker from the carrier.

Tools Required For Removal

Lists the tools necessary for removing the breaker.

Changing the Breaker Tool

Safety Precautions - Read First

Critical safety instructions and precautions before changing the breaker tool.

Tools Required For Tool Removal

Lists tools needed for removing the breaker tool.

Overview of Tool Retainer System

Explains the system used to retain the breaker tool in the front head.

Removing the Breaker Tool

Detailed steps for removing the breaker tool from the front head.

Tool Inspection; Prepare for Installation

Guides on inspecting and preparing the tool and front head for installation.

How To Install Tool - General

General safety precautions and considerations before installing a new tool.

Tools Required

Lists tools needed for installing the breaker tool.

Install the Tool

Step-by-step instructions for installing the breaker tool.

Tool Re-Lubrication - Conventional Method

Describes the manual method for lubricating the tool shank and fittings.

Avoid Costly Lubrication Mistakes

Highlights common mistakes in tool lubrication and their consequences.

Tool Re-Lubrication - AutoLube Options

Explains automatic lubrication systems for continuous re-lubrication.

Carrier Mounted Lubricator - CML Series

Details the carrier-mounted auto-lube system.

Hammer Mounted Lubricator - HML Series

Describes the hammer-mounted auto-lube system.

Chisel Paste

Information on Chisel Paste as a specialty lubricant for bushings and tools.

Tool Selection Guide

Match the Application

Discusses factors affecting breaker operation and service life.

Methods Used to Break Material

Explains penetrative vs. impact breaking and common tool types.

Working Length of Breaker Tool

Advice on choosing the correct breaker tool length.

Sharpening the Tool

Guidance on re-machining and sharpening breaker tools.

Accumulator N2 Gas Charge Tool

Accumulator N2 Gas Charge Equipment

Lists the equipment and components needed for charging the accumulator.

Accumulator N2 Gas Charge - Safety Precautions

Outlines essential safety precautions for accumulator charging.

Tools Required

Lists additional tools needed for the N2 gas charge kit.

Connect the Charge Valve (Fig. 12-1)

Step-by-step instructions for connecting the charge valve assembly.

How to Test; Measure Gas Charge

Procedures for testing and measuring the gas charge in the accumulator.

Charging the Accumulator

Detailed steps for charging the accumulator with nitrogen gas.

Remove the Charge Valve

Procedures for safely removing the charge valve assembly.

TROUBLESHOOTING GUIDE

Technical Information

Definition of Terms

Defines key terms related to hydraulic flow and pressure.

Testing the Hydraulic Circuit

Procedures for evaluating the carrier's hydraulic circuit performance.

Table 14.1 Technical Data

Presents technical specifications for AR165 and AR175 models.

Table 14.2 Standard Dimensions

Shows standard dimensional data for AR165 and AR175 models.

Table 14.3 Technical Data

Provides technical specifications for AR180D and AR205 models.

Table 14.4 Standard Dimensions

Shows standard dimensional data for the AR180D model.

Table 14.5 Standard Dimensions

Shows standard dimensional data for the AR205 model.

Table 14.6 Fastener Torque

Lists torque specifications for various fasteners on AR165 and AR175.

Table 14.7 Item 11*Side Rod Tightening Instructions

Details the procedure for tightening side rods, including pre-torque and heat application.

Table 14.8 Fastener Torque

Lists torque specifications for various fasteners on AR180D and AR205.

Table 14.9 Item 11*Side Rod Tightening Instructions

Details the procedure for tightening side rods on AR180D and AR205.

Service Record

Summary

Safety, Operation and Maintenance

Safety Information

Safety Statements and Hazard Alerts

Information on reading and understanding safety messages and labels.

Purpose of Safety Messages

Explains the importance of safety messages for communicating hazards.

Safety Alert Symbol

Describes the visual alert symbol for potential hazards.

Signal Words

Defines signal words (DANGER, WARNING, CAUTION) for hazard severity.

Signal Words Used for Non-Hazard Messages

Explains IMPORTANT and NOTE signal words for instructions and suggestions.

Safety, Information and Identification Labels

Details on labels affixed to equipment for safety and identification.

Meaning of Pictograms

Defines pictograms used for rapid communication of information.

Qualified Person

Defines requirements for a qualified person to operate the equipment.

Safety Information Overview

Provides general context and importance of safety information in the manual.

General Construction Safety

Outlines procedures for promoting safe working conditions for personnel.

Federal, State, Local and OSHA Construction Guidelines and Regulations

Emphasizes compliance with relevant safety regulations and standards.

Owners Responsibilities

Lists the owner's duties to ensure safe operation and maintenance.

Operational Safety Program

Highlights the importance of operational safety programs for efficiency and injury prevention.

Personal Protective Equipment (PPE)

Details necessary PPE for personnel exposed to hazards.

Protective Equipment - Guarding

Explains the role of guards and their proper use and maintenance.

Unapproved Use or Modifications

Warns against unauthorized modifications or uses that risk injury or damage.

Introduction & Scope

Purpose of this Manual

States the manual's intention to assist operators and maintenance personnel.

About This Manual

Provides information about the manual's content and limitations.

How to Order Replacement Publications

Guides users on obtaining replacement manuals and publications.

Related Publications

Lists other relevant publications offered by Allied Construction Products.

Equipment Identification

Serial Number Location

Shows where to find the serial number on the equipment.

Equipment Identification Tag

Describes the information contained on the equipment's identification tag.

Record Equipment ID Information for Future Reference

Explains how to record equipment details for support purposes.

Warranty Protection Summary

Overview

General information about the breaker's delivery and warranty registration.

Owners Responsibilities

Outlines owner's duties for proper installation, operation, and maintenance.

Allied Product Policies

Details Allied's recommendations and responsibilities regarding product use.

Product Information

Description and Typical Applications

Describes the breaker and its common uses in construction and mining.

Familiarization of Components

Identifies and illustrates the main components of the hydraulic breaker.

Principle of Operation

Explains how the hydraulic breaker functions through its operational cycle.

Breaker Selection

Breaker Selection - General

Key points to consider when selecting a breaker for a job.

Auxiliary Circuit and Conversion Kits

Discusses the need for auxiliary circuits and available conversion kits.

Operation

Before the Breaker is Used

Covers pre-operation checks and safety measures before using the breaker.

Pre-Operation Inspection

Details the visual inspection steps before operating the breaker.

Proper Operation of the Breaker

Guidelines for safe and effective operation of the hydraulic breaker.

Cycle Time

Discusses cycle time considerations for breaking hard materials.

Operating Mistakes to Avoid

Highlights common errors and unsafe practices to prevent equipment damage.

Recognize Change in Pitch or Frequency

Identifies signs of improper operation like blank firing or idle strokes.

Do Not Pry With the Breaker

Warns against using the breaker for prying, which can cause damage.

Do Not Drop or Hack at Material

Advises against reckless movements and hacking to prevent instability and damage.

Do Not Operate with Cylinders at Stroke End

Explains the risk of cylinder damage from operating at full extension or retraction.

Other Prohibited Actions to Avoid with Breaker

Lists other actions that should not be performed with the breaker.

Special Applications & Operating Conditions

Covers specific operational considerations for special environments.

Working Underwater

Details special preparation and considerations for underwater use.

Working Underground

Outlines safety regulations and considerations for underground applications.

Working in Hot Temperatures

Advises on monitoring oil temperature in hot conditions to prevent damage.

Working in Cold Temperatures

Discusses precautions for operating the breaker in cold weather conditions.

Care and Maintenance

Inspection & Maintenance Schedule

Provides a schedule for inspections and maintenance tasks.

Daily Pre-operation Walk-around Inspection

Lists daily checks for the breaker before operation.

Every 2 Hours (While in use Service Hours)

Specifies tasks to perform during operation every 2 hours.

During Shift (While breaker is in use)

Actions for monitoring during operational shifts.

Every 50 Hours or Weekly

Maintenance tasks to be done every 50 hours or weekly.

Every 100 Hours or 2 Weeks

Maintenance and inspection tasks for 100-hour or two-week intervals.

Every 250 Hours or 3 Months (Or As Required)

Maintenance for 250-hour or three-month intervals, or as needed.

At Rebuild

Tasks required when the breaker is due for a rebuild.

After Rebuild - Before Use

Checks and tests performed after a rebuild before returning to service.

Equipment Maintenance Log

Importance of keeping updated records for maintenance and warranty.

Housing Box Inspection - Daily Start of Shift

Daily inspection of the housing box for cracks and wear.

Vibration Dampening Inspection

Checks the condition of buffers, dampers, and guide plates for vibration isolation.

Front Head - Parts Identification & Inspection

Identifies front head parts and guides inspection for early problem detection.

Front Head Inspection - Every 2 Hours

Details visual inspection of the front head area during re-lubrication.

Check Tool & Bushing Gap - Every 50 Hours

Inspects the gap between the tool and bushing for wear.

Front Head - Inspection of Internal Parts

Guides inspection of internal front head components after tool removal.

Measure Tool and Bushing Wear

Details how to measure tool and bushing wear to maintain piston protection.

Tool Retainer Inspection

Inspects tool retainers for wear or damage each time the tool is removed.

Piston Inspection

Describes inspection of the piston's impact face for damage or wear.

Inspection of the High-Pressure Accumulator

Covers daily visual inspection of the accumulator for leaks and bolts.

Mounting Pin Inspection

Inspects mounting pins for wear and damage when the breaker is removed.

Threaded Fasteners

Emphasizes the importance of keeping threaded fasteners tight and replacing damaged ones.

Hose Inspection

Lists conditions requiring hose replacement for safety and performance.

Check Carriers Oil Level and Quality

Advises checking the carrier's oil level and quality and following its maintenance schedule.

Measuring Oil Pressure

Explains the importance and frequency of monitoring oil pressure for breaker performance.

Safety Precautions When Measuring Oil Pressure

Details safety measures and requirements for measuring oil pressure.

How to measure the oil pressure

Step-by-step guide on connecting gauges and measuring oil pressure.

Flow Valve

Information about the flow valve location and factory preset.

Safe Handling & Storage

Transport Breaker Independently of Carrier:

Instructions for safely transporting the breaker when detached from the carrier.

Transport Breaker Installed on Carrier:

Instructions for safely transporting the breaker while attached to the carrier.

Breaker Storage - Short Term [ < 14 Days]

Guidelines for storing the breaker for periods up to 14 days.

Breaker Storage - Long Term [ > 14 Days]

Procedures for long-term storage of the breaker.

Attach; Remove Breaker From Carrier

Carrier Requirements

Essential carrier specifications and considerations for attaching the breaker.

Mounting Kits

Information on mounting brackets required to attach the breaker to various carriers.

Tools Required to Attach the Breaker

Lists tools needed for attaching the breaker to the carrier.

Attach Breaker to the Carrier

Step-by-step procedure for safely attaching the breaker to the carrier.

Supply Hose [IN] and Return Hose [OUT]

Instructions for correctly connecting the hydraulic supply and return hoses.

Remove Breaker from the Carrier

Step-by-step procedure for safely removing the breaker from the carrier.

Tools Required For Removal

Lists the tools necessary for removing the breaker.

Changing the Breaker Tool

Safety Precautions - Read First

Critical safety instructions and precautions before changing the breaker tool.

Tools Required For Tool Removal

Lists tools needed for removing the breaker tool.

Overview of Tool Retainer System

Explains the system used to retain the breaker tool in the front head.

Removing the Breaker Tool

Detailed steps for removing the breaker tool from the front head.

Tool Inspection; Prepare for Installation

Guides on inspecting and preparing the tool and front head for installation.

How To Install Tool - General

General safety precautions and considerations before installing a new tool.

Tools Required

Lists tools needed for installing the breaker tool.

Install the Tool

Step-by-step instructions for installing the breaker tool.

Tool Re-Lubrication - Conventional Method

Describes the manual method for lubricating the tool shank and fittings.

Avoid Costly Lubrication Mistakes

Highlights common mistakes in tool lubrication and their consequences.

Tool Re-Lubrication - AutoLube Options

Explains automatic lubrication systems for continuous re-lubrication.

Carrier Mounted Lubricator - CML Series

Details the carrier-mounted auto-lube system.

Hammer Mounted Lubricator - HML Series

Describes the hammer-mounted auto-lube system.

Chisel Paste

Information on Chisel Paste as a specialty lubricant for bushings and tools.

Tool Selection Guide

Match the Application

Discusses factors affecting breaker operation and service life.

Methods Used to Break Material

Explains penetrative vs. impact breaking and common tool types.

Working Length of Breaker Tool

Advice on choosing the correct breaker tool length.

Sharpening the Tool

Guidance on re-machining and sharpening breaker tools.

Accumulator N2 Gas Charge Tool

Accumulator N2 Gas Charge Equipment

Lists the equipment and components needed for charging the accumulator.

Accumulator N2 Gas Charge - Safety Precautions

Outlines essential safety precautions for accumulator charging.

Tools Required

Lists additional tools needed for the N2 gas charge kit.

Connect the Charge Valve (Fig. 12-1)

Step-by-step instructions for connecting the charge valve assembly.

How to Test; Measure Gas Charge

Procedures for testing and measuring the gas charge in the accumulator.

Charging the Accumulator

Detailed steps for charging the accumulator with nitrogen gas.

Remove the Charge Valve

Procedures for safely removing the charge valve assembly.

TROUBLESHOOTING GUIDE

Technical Information

Definition of Terms

Defines key terms related to hydraulic flow and pressure.

Testing the Hydraulic Circuit

Procedures for evaluating the carrier's hydraulic circuit performance.

Table 14.1 Technical Data

Presents technical specifications for AR165 and AR175 models.

Table 14.2 Standard Dimensions

Shows standard dimensional data for AR165 and AR175 models.

Table 14.3 Technical Data

Provides technical specifications for AR180D and AR205 models.

Table 14.4 Standard Dimensions

Shows standard dimensional data for the AR180D model.

Table 14.5 Standard Dimensions

Shows standard dimensional data for the AR205 model.

Table 14.6 Fastener Torque

Lists torque specifications for various fasteners on AR165 and AR175.

Table 14.7 Item 11*Side Rod Tightening Instructions

Details the procedure for tightening side rods, including pre-torque and heat application.

Table 14.8 Fastener Torque

Lists torque specifications for various fasteners on AR180D and AR205.

Table 14.9 Item 11*Side Rod Tightening Instructions

Details the procedure for tightening side rods on AR180D and AR205.

Service Record

Allied AR Series Specifications

General

Brand	Allied
Model	AR Series
Category	Construction Equipment
Language	English

Related product manuals

Allied 300

66 pages

Allied AR Series - User Manual

Table of Contents

Other manuals for Allied AR Series

Questions and Answers

Summary

Safety, Operation and Maintenance

Safety Information

Safety Statements and Hazard Alerts

Purpose of Safety Messages

Safety Alert Symbol

Signal Words

Signal Words Used for Non-Hazard Messages

Safety, Information and Identification Labels

Meaning of Pictograms

Qualified Person

Safety Information Overview

General Construction Safety

Federal, State, Local and OSHA Construction Guidelines and Regulations

Owners Responsibilities

Operational Safety Program

Personal Protective Equipment (PPE)

Protective Equipment - Guarding

Unapproved Use or Modifications

Introduction & Scope

Purpose of this Manual

About This Manual

How to Order Replacement Publications

Related Publications

Equipment Identification

Serial Number Location

Equipment Identification Tag

Record Equipment ID Information for Future Reference

Warranty Protection Summary

Overview

Owners Responsibilities

Allied Product Policies

Product Information

Description and Typical Applications

Familiarization of Components

Principle of Operation

Breaker Selection

Breaker Selection - General

Auxiliary Circuit and Conversion Kits

Operation

Before the Breaker is Used

Pre-Operation Inspection

Proper Operation of the Breaker

Cycle Time

Operating Mistakes to Avoid

Recognize Change in Pitch or Frequency

Do Not Pry With the Breaker

Do Not Drop or Hack at Material

Do Not Operate with Cylinders at Stroke End

Other Prohibited Actions to Avoid with Breaker

Special Applications & Operating Conditions

Working Underwater

Working Underground

Working in Hot Temperatures

Working in Cold Temperatures

Care and Maintenance

Inspection & Maintenance Schedule

Daily Pre-operation Walk-around Inspection

Every 2 Hours (While in use Service Hours)

During Shift (While breaker is in use)

Every 50 Hours or Weekly

Every 100 Hours or 2 Weeks

Every 250 Hours or 3 Months (Or As Required)

At Rebuild

After Rebuild - Before Use

Equipment Maintenance Log

Housing Box Inspection - Daily Start of Shift

Vibration Dampening Inspection

Front Head - Parts Identification & Inspection

Front Head Inspection - Every 2 Hours

Check Tool & Bushing Gap - Every 50 Hours

Front Head - Inspection of Internal Parts

Measure Tool and Bushing Wear

Tool Retainer Inspection

Piston Inspection

Inspection of the High-Pressure Accumulator