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Allis-Chalmers HD 6B User Manual

Allis-Chalmers HD 6B
56 pages
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Topic Title
Page
Air Pre-Cleaner
and
Air
Cleaner
..........
42
Avoid Unnecessary Engine Idling
..........
17
Cold
Weather
Engine Primer
..............
44
Cold
Weather
Operation
.................
19
Driving Instructions . . . . . . . . . . . . . . . . . . . . .
17
Electrical System
·.
. . . . . . . . . . . . . . . . . . . . . . 40
Engine Clutch
and
Clutch Brake . . . . . . . . . . . .
51
Engine Control Adjustments . . . . . . . . . . . . . . . 49
Engine Cooling System
.'
. . . . . . . . . . . . . . . . .
20
Engine Lubrication Syste.m·
.......•.......
36
Fuel
Storage
..........
,
.............
·.
. 9
I
Fuel System~
...............
~
. . . . . . . . . . . 22
General
Description . . . . . . . . . . . . . . . . . . . . 4
General
Specifications . . . . . . . . . . . . . . . . . . 5
-Governor
......................
:..
. . . . . 34
Operating
C~~trols
and
Instruments .
-~
. . . . . . 13
Operating
in
Mud
or
Water
; . . . . . . . . . . . . . 19
Periodic Adjustment . . . . . . . . . . . . . . . . . . . . .
11
Periodic Lubrication·
and
Preventive
Maintenance
........................
10
Topic .
Tit.le
Periodic Service
.......................
.
Preparation
of
Tractor for
Storage
.......
\ . ·
Preparation of Tractor for
Use
..........
: .
Routine Service
.......................•
10-Hour Service
...................
.
100.Hour
Service
...................
.
200-Hour Service
...................
.
400-Hour Service
1000-Hour Service
...................
.
Speciflcaflons of
Fu.el
....................
.
Specifl~ations of Lubricants
..............
.
StartintJ
and
Stopping of Engine
..........
.
Steering Brakes
.....
,.
.................
.
Steering Clutches
......................
.
T.-ack
and
Traek: l~ler Adjustment
...........
:
Tractor
and
Engine Serial Numper
.......
··
Valve Adjustment
and
Cylinder
Head
...
el(··
••
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Allis-Chalmers HD 6B Specifications

General IconGeneral
ManufacturerAllis-Chalmers
ModelHD 6B
Engine ManufacturerAllis-Chalmers
Rated RPM1600
StarterElectric
Hydraulic System TypeOpen center
Engine TypeDiesel
Bore/Stroke108mm x 127mm
CoolingLiquid-cooled
Transmission TypeGear
Fuel Tank Capacity25 gal (94.6 L)
Fuel Capacity25 gal (94.6 L)
PTO HorsepowerNot available

Summary

GENERAL DESCRIPTION

Tractor Model Overview

Description of the Model HD 6B Tractor.

Power Transmission System

Explains how power is transmitted from the engine.

Operator and Control Features

Details operator comfort and positive control features.

Standard Equipment List

Lists standard components of the tractor model.

GENERAL SPECIFICATIONS

Dimensions and Weight Details

Provides physical dimensions and approximate shipping weight.

Track Specifications

Details track shoe width and tread width.

Engine Details

Lists engine make, model, type, and specifications.

Steering and Turning Radius

Describes steering method and turning radius.

System Capacities

Lists approximate fluid capacities for various systems.

Tractor Speed Ratings

Outlines speeds at rated engine speed for different gears.

TRACTOR AND ENGINE SERIAL NUMBERS

Tractor Serial Number Location

Identifies where the tractor serial number is stamped or located.

Engine Serial Number Location

Identifies where the engine serial number is located.

SPECIFICATIONS OF LUBRICANTS

Engine Crankcase Lubricant Specs

Recommends non-corrosive diesel oil and viscosities.

Air Cleaner Lubricant

Specifies using same oil as crankcase, cautioning against foam.

Transmission & Final Drive Lubricant

Recommends good grade engine oil for these assemblies.

Undercarriage Lubricant

Specifies grease for wheels, idlers, and rollers.

Pressure Gun Lubricant

Details lubricant requirements for pressure guns.

SPECIFICATIONS OF FUEL

Diesel Fuel Quality Requirements

Details required fuel properties for ignition and burn.

Ignition Quality Factors

Explains cetane number and diesel index for ignition.

Fuel Volatility and Composition

Importance of volatility and avoiding contaminants.

Fuel Lubricity and Storage

Need for fuel lubricity and handling precautions.

FUEL STORAGE

Importance of Clean Fuel Storage

Stresses preventing contamination to protect engine parts.

Portable Fuel Storage Method

Discusses using portable tanks for jobsite storage.

Fuel Settling and Handling Procedures

Recommends settling fuel and proper drum usage.

Filling Tractor Fuel Tank Best Practice

Advises filling tank at end of day to reduce condensation.

PERIODIC LUBRICATION AND PREVENTIVE MAINTENANCE

Lubrication's Role in Tractor Life

Emphasizes lubrication's importance for longevity.

Preventive Maintenance Services

Recommends services to prevent failures and ensure operation.

ROUTINE SERVICE

10-Hour Service Schedule

Lists tasks for every 10 hours of operation.

100-Hour Service Schedule

Lists tasks for every 100 hours of operation.

200-Hour Service Schedule

Lists tasks for every 200 hours of operation.

400-Hour Service Schedule

Lists tasks for every 400 hours of operation.

1000-Hour Service Schedule

Lists tasks for every 1000 hours of operation.

Periodic Service Tasks

Lists general periodic maintenance actions.

Periodic Adjustment Tasks

Lists periodic adjustments needed.

PREPARATION OF TRACTOR FOR USE

Initial Inspection and Fluid Checks

Pre-operation checks and filling fluids.

Lubrication Points Identification

Locating and lubricating key fittings.

Initial Track Tension Adjustment

Adjusting tracks after transit.

Optimal Engine Operating Temperature

Maintaining 160°-185° F for efficiency.

Post-Operation Bolt Tightening

Checking bolts after first 10 hours of use.

Cylinder Head Stud Nut Torque Checks

Importance of checking stud nut tightness.

OPERATING CONTROLS AND INSTRUMENTS

Tractor Operating Controls Overview

Description of various control levers and pedals.

Engine Shut-Off Knob Function

How to start and stop the engine using the knob.

Starter Operation Procedure

Correct use of the starter rod.

Throttle Control Lever Operation

Adjusting engine speed with the throttle.

Engine Clutch Lever Operation

Engaging and disengaging the engine clutch.

Transmission Gear Shift Lever Use

Selecting appropriate gear ratios.

Steering Lever Operation

Controlling tractor direction with steering levers.

Brake Pedal Functions

Using brake pedals for speed control and turning.

OPERATING CONTROLS AND INSTRUMENTS (Continued)

Parking Brake Lock Lever Use

Securing the brake pedals in applied position.

Cold Weather Primer Dispenser

Purpose of the starting fluid dispenser.

Cold Weather Primer Pump Use

How to operate the primer pump.

Light Switch Operation

Function of the light switch.

Instrument Gauges and Meters

Description of temperature, oil pressure, fuel gauges.

Ammeter and Hour Meter Function

Explains ammeter and engine hour meter readings.

STARTING AND STOPPING OF ENGINE

Engine Starting Procedure

Step-by-step guide to starting the engine.

Pre-Start System Checks

Verifying fuel, oil, coolant, and bolt tightness.

Engine Warm-up and Clutch Engagement

Proper procedure after engine starts.

Oil and Fuel Pressure Monitoring

Checking vital fluid pressures.

Cold Weather Starting Aid Usage

Using starting fluid in cold conditions.

STARTING AND STOPPING OF ENGINE (Continued)

Cold Weather Primer Detailed Steps

Specific instructions for using the primer in cold.

Engine Stopping Procedure

Correct method to stop the engine.

AVOID UNNECESSARY ENGINE IDLING

Engine Idling Detriments

Explains negative effects of prolonged idling.

Idling Prevention Recommendation

Advises stopping the engine when not in use.

DRIVING INSTRUCTIONS

Tractor Starting Procedure

Steps to start the tractor and warm it up.

Clutch Engagement and Shifting

Proper clutch operation and gear shifting.

Gear Selection for Efficiency

Importance of choosing the right gear for loads.

Engine Clutch Operation Details

Function and engagement of the engine clutch.

Tractor Steering Mechanism

How to steer the tractor using levers.

DRIVING INSTRUCTIONS (Continued)

Steering Lever Free Travel Measurement

How to measure steering lever free play.

Short Turn Steering Technique

Technique for making sharp turns.

Steep Grade Steering Precautions

Steering considerations on downhill slopes.

Tractor Stopping Procedure

Steps for safely stopping the tractor.

OPERATING IN MUD OR WATER

Drain Plug Use in Wet/Dusty Conditions

Protecting compartments from contaminants.

Daily Drain Plug Maintenance

Draining accumulated oil/water.

COLD WEATHER OPERATION

Fluid Viscosity & Cooling System Prep

Adjusting fluids and preparing cooling system.

Engine Primer and Radiator Cover Use

Using primer and radiator covers for cold starts.

Electrical System Readiness

Ensuring batteries and electrical components are functional.

Arctic Operation Considerations

Special equipment and cautions for extreme cold.

ENGINE COOLING SYSTEM

Cooling System Components Description

Details the parts of the cooling system.

General Cooling System Maintenance

Maintenance for warm and winter seasons.

Draining the Cooling System

Procedure for completely draining the system.

Filling the Cooling System

Steps to properly fill the cooling system.

ENGINE COOLING SYSTEM (Continued)

Cooling System Filling Procedure

Completing the cooling system filling process.

Fan Drive Belt Adjustment Method

How to adjust the fan drive belts.

Water Pump & Generator Belt Adjustment

Adjusting the belt for these components.

FUEL SYSTEM

Fuel System Description and Components

Overview of the fuel system's parts.

Low Pressure Fuel System Details

Components of the low pressure fuel circuit.

High Pressure Fuel System Details

Components of the high pressure fuel circuit.

Fuel Flow Path Explanation

Describes how fuel moves through the system.

Fuel Injection Pump Function

Details on the heavy-duty injection pump operation.

Fuel Nozzle Role in Combustion

Explains the function of fuel nozzles.

FUEL SYSTEM (Continued)

Fuel Tank and Drain Elbow Maintenance

Servicing the fuel tank and drain.

Fuel Filter Description and Service

Explains first and second stage filters and their service.

FUEL SYSTEM (Continued)

Replacing First Stage Fuel Filter Element

Step-by-step guide for replacement.

Replacing Second Stage Fuel Filter Element

Step-by-step guide for replacement.

FUEL SYSTEM (Continued)

Heavy-Duty Fuel Filter Service

Maintenance for the heavy-duty filter.

Replacing Heavy-Duty Fuel Filter Element

Steps for replacing the heavy-duty element.

FUEL SYSTEM (Continued)

Checking for Air in Fuel System

Diagnosing air intrusion issues.

Checking for Clogged Fuel Filters/Lines

Diagnosing blockages in filters or lines.

Checking Fuel Transfer Pump Operation

Diagnosing an inoperative transfer pump.

Checking Fuel Pressure Relief Valve

Diagnosing an inoperative relief valve.

Checking Fuel Nozzle Functionality

Diagnosing inoperative fuel nozzles.

Checking Fuel Injection Pump

Diagnosing an inoperative injection pump.

FUEL SYSTEM (Continued)

Air Leak Detection in Fuel System

Detailed steps to check for air admission.

Fuel Filter and Line Blockage Check

Detailed steps for filter/line clog diagnosis.

Fuel Pump/Relief Valve Malfunction Check

Procedures to check transfer pump and relief valve.

Inoperative Fuel Nozzle Diagnosis

Methods to identify faulty fuel nozzles.

Inoperative Fuel Injection Pump Diagnosis

Steps to determine if the injection pump is at fault.

FUEL SYSTEM (Continued)

Fuel Nozzle Testing and Adjustment

Procedure for testing and adjusting fuel nozzles.

Removing Fuel Nozzle from Engine

Steps for safely removing a fuel nozzle.

FUEL SYSTEM (Continued)

Fuel Nozzle Spray Pattern and Pressure Check

Verifying spray pattern and popping pressure.

Installing Fuel Nozzle in Engine

Steps for correctly installing a fuel nozzle.

FUEL SYSTEM (Continued)

Fuel Injection Pump Removal Procedure

Steps to remove the fuel injection pump.

FUEL SYSTEM (Continued)

Engine and Fuel Pump Timing

Aligning timing marks for engine and pump.

Fuel Injection Pump Removal Steps

Continued steps for pump removal.

Venting Fuel System Lines

Procedures for bleeding air from fuel lines.

FUEL SYSTEM (Continued)

Fuel Injection Pump Installation

Steps to install the fuel injection pump.

FUEL SYSTEM (Continued)

Fuel Injection Pump Installation Steps

Completing the pump installation process.

Venting Fuel Injection Pump and Lines

Bleeding air from the fuel system components.

FUEL SYSTEM (Continued)

High Pressure Fuel System Venting

Procedure for venting the high pressure system.

GOVERNOR

Governor General Overview

Explains the governor's purpose and factory settings.

Checking Engine Speed Accuracy

How to verify engine idle and high speed settings.

GOVERNOR (Continued)

Engine Speed Adjustment Procedure

Steps to adjust low and high idle engine speeds.

ENGINE LUBRICATION SYSTEM

Lubrication System Description

Explains the pressurized lubrication system.

ENGINE LUBRICATION SYSTEM (Continued)

Lubricating Oil Filter Service

Description and replacement of the oil filter.

Heavy-Duty Oil Filter Replacement

Steps for replacing the heavy-duty oil filter element.

ELECTRICAL SYSTEM

Electrical System Overview

Description of the 24-volt system components.

Battery Maintenance and Electrolyte Level

Checking battery electrolyte levels.

ELECTRICAL SYSTEM (Continued)

Battery Specific Gravity and Freezing

Readings for satisfactory condition and freezing points.

Generator and Regulator Service

Maintenance for generator and regulator.

Water Pump and Generator Belt Adjustment

Adjusting the drive belt for these components.

Starter Operation and Service

Information on starter operation and recommended service.

Electrical Cable Inspection and Care

Checking for loose connections and frayed insulation.

AIR PRE-CLEANER AND AIR CLEANER

Purpose and Function of Air Cleaners

Explains how cleaners protect the engine.

Air Pre-Cleaner Service Procedure

Steps to empty and clean the air pre-cleaner.

AIR PRE-CLEANER AND AIR CLEANER (Continued)

Air Pre-Cleaner Cleaning Details

Completing the pre-cleaner service.

Air Cleaner Oil Cup and Baffle Service

Cleaning and refilling the air cleaner oil cup.

COLD WEATHER ENGINE PRIMER

Purpose of Engine Primer

Why a primer is needed in cold conditions.

Engine Primer System Description

Components of the cold weather primer.

Primer Elbow Assembly Clogging

Troubleshooting a clogged primer elbow.

Inoperative Primer Pump Diagnosis

Identifying reasons for primer pump failure.

COLD WEATHER ENGINE PRIMER (Continued)

Primer Pump Piston Ring Replacement

Steps to replace worn piston rings.

Ball Check Valve Function and Maintenance

Details on primer pump check valves.

Clogged Dispenser Strainer Cleaning

How to clean the dispenser strainer.

VALVE ADJUSTMENT AND CYLINDER HEAD

Importance of Valve Clearance

Explains why correct valve lash is critical.

Valve Clearance Adjustment Procedure

Step-by-step guide to adjusting valve lash.

VALVE ADJUSTMENT AND CYLINDER HEAD (Continued)

Cylinder Head Stud Nut Tightness Importance

Why maintaining stud nut torque is crucial.

Cylinder Head Stud Nut Tightening Procedure

Steps for correctly torquing cylinder head studs.

VALVE ADJUSTMENT AND CYLINDER HEAD (Continued)

Energy Cell Inspection and Cleaning

Procedures for removing, cleaning, and inspecting energy cells.

ENGINE CONTROL ADJUSTMENTS

Engine Shut-Off Control Linkage Adjustment

How to adjust the engine shut-off linkage.

Throttle Control Linkage Adjustment

How to adjust the throttle control linkage.

ENGINE CONTROL ADJUSTMENTS (Continued)

Throttle Linkage Adjustment Details

Completing the throttle linkage adjustment.

ENGINE CLUTCH AND CLUTCH BRAKE

Engine Clutch Description and Function

Details on the single-plate dry clutch.

Engine Clutch Adjustment Requirements

When and why clutch adjustment is needed.

ENGINE CLUTCH AND CLUTCH BRAKE (Continued)

Rockford Engine Clutch Adjustment

Steps for adjusting the Rockford clutch.

Auburn Engine Clutch Adjustment

Steps for adjusting the Auburn clutch.

ENGINE CLUTCH AND CLUTCH BRAKE (Continued)

Auburn Clutch Adjustment Completion

Final steps for Auburn clutch adjustment.

Washing Engine Clutch Procedure

Steps to wash a clutch affected by oil or grease.

STEERING CLUTCHES

Steering Clutch Assembly Description

Details on the multiple disc steering clutches.

Steering Clutch Linkage Adjustment

Adjusting the steering clutch control linkage.

Measuring Steering Lever Free Travel

Procedure to measure lever free travel.

Adjusting Steering Clutch Linkage

Steps to adjust the linkage.

STEERING CLUTCHES (Continued)

Steering Linkage Adjustment Completion

Final steps for linkage adjustment.

Washing Steering Clutches

Procedure for cleaning steering clutches.

STEERING BRAKES

Importance of Proper Steering Brake Adjustment

Explains why correct adjustment is vital.

Steering Brake Adjustment Procedure

Steps to adjust the steering brakes.

STEERING BRAKES (Continued)

Steering Brake Adjustment Steps

Completing the steering brake adjustment.

TRACK AND TRACK IDLER ADJUSTMENT

Proper Track Tension Adjustment

How to achieve correct track tightness.

Track Idler Wear Inspection and Adjustment

Checking and adjusting track idlers for wear.

PREPARATION OF TRACTOR FOR STORAGE

Pre-Storage Inspection and Repair

Tasks before storing the tractor.

Fluid Draining and Refilling for Storage

Preparing engine and fuel systems for storage.

Battery Storage Recommendations

How to store batteries during periods of inactivity.

Cooling System Preparation for Storage

Preparing the cooling system for storage.

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