WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
E–24 Copyright © 1998 General Motors Corp.
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
C. Terminal Crimping Using Crimping Tool J 38125-6
1. Place the wire seal onto the wire before stripping the wire (Figure E–6, View C).
2. Strip wire to 6.0 ± 0.25 mm (0.24 ± 0.01 inch).
3. Place terminal onto crimping tool J 38125-6 (Figure E–6, View E), anvil “2.”
4. Slightly close crimping tool to hold terminal steady.
5. Insert wire so that the stripped portion of wire is in the core crimp area and the insulated portion of
the wire is in the insulation crimping area (Figure E–6, View C).
6. Crimp the stripped section of the wire.
7. Remove the terminal from the crimping tool.
8. Push the wire seal into the terminal (Figure E–6, View D). The second crimp will wrap around the
wire seal. This will seal the insulated area of wire.
9. Use a pair of needle nose pliers, if necessary, to squeeze the terminal wings together to fit in
anvil “5.”
10. Crimp wire seal in anvil “5.”
11. Tug on terminal and be sure the crimp is tight.
12. Insert the terminal into the connector. The terminal will “click” into place and should not
pull out.
13. Secure the secondary lock. Both sides of the connector must be latched.
D. Terminal Crimping Using Alternate Crimper Pliers J 35606 or J 38852
1. Place the wire seal onto the wire before stripping the wire (Figure E–6, View C).
2. Strip wire to 6.0 ± 0.25 mm (0.24 ± 0.01 inch).
3. Insert terminal into crimping tool J 35606 (Figure E–7, View A), opening marked 18–20.
4. Position the terminal so the crimp wings are pointing up from the bottom jaw of the crimper and
are properly positioned.
5. Slightly close the crimping tool to hold the terminal steady.
6. Slide the wire seal to the edge of the insulation and insert the wire and seal into the terminal
(Figure E–7, View B).
7. Position the wire and seal and squeeze the crimping tool until it opens when released.
8. Tug on terminal and be sure the crimp is tight.
9. Insert terminal into connector. The terminal will “click” into place and should not pull out.
10. Relatch the secondary lock. Both sides of the connector must be latched.
To Next Page
Loading...