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Alpitronic Hypercharger HYC 075 - User Manual

Alpitronic Hypercharger HYC 075
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hypercharger - Operation Instructions and Installation Guide
Version 1-1C
Content
All rights reserved. The reproduction of this document, also partially, is allowed only with authorization by alpitronic s.r.l.
Operation Instructions and
Installation Guide
hypercharger 75kW 300kW
(HYC_075 / HYC_150 / HYC_225 / HYC_300)
ultra-fast charging system for electric vehicles
for HW-Versions 2.x

Table of Contents

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Summary

Safety Instructions

1.1. Designated Use

Purpose and intended application of the hypercharger for electric vehicles.

1.2. Users

Target audience for the manual and required knowledge for operation and maintenance.

1.3. Safety Instructions for Installation and Maintenance

Critical safety precautions for installation and maintenance operations.

1.4. Nameplate

Information and location of the device nameplate for identification.

Transport, Storage, Unpacking, and Handling

2.1. Packaging

Details of the hypercharger packaging, dimensions, and weight for transport.

2.2. Transport, Handling and Storage

Guidelines for safe transportation, handling, and storage conditions.

2.3. Unpacking

Step-by-step instructions for safely unpacking the hypercharger.

Product Description

3.1. Exterior View

Overview of the external components, ports, and indicators of the device.

3.2. Site Configuration

Recommended minimum distances for installation site setup and airflow.

3.3. Cable Reach

Information on the cable length and operating radius for vehicle connection.

3.4. Opening of the Hypercharger

Procedure and order for safely opening the hypercharger doors.

3.5. Internal View

Detailed view of internal components and their identifiers.

3.6. Hypercharger Configurations

Overview of available product configurations and options for different models.

Mechanical Installation

4.1. Concrete Foundation

Requirements and dimensions for the concrete foundation and base plate.

4.2. Adaptor

Use and mounting of the adaptor for universal foundations.

4.3. Hypercharger-base

Details, dimensions, and mounting of the hypercharger base.

4.4. Mechanical Installation of the Hypercharger

Step-by-step guide for the complete mechanical installation process.

Electrical Installation

5.1. Hypercharger Schematic for HYC_075 and HYC_150

Electrical schematic for HYC_075 and HYC_150 models.

5.2. Hypercharger Schematic for HYC_225 and HYC_300

Electrical schematic for HYC_225 and HYC_300 models.

5.3. Preparation Mains Power-Supply Cables

Guidelines for preparing and connecting mains power supply cables.

5.4. Grid Connection

Procedures for connecting the hypercharger to the electrical grid.

5.5. Checks Before Initial Startup

Mandatory checks before putting the charging station into operation.

Diagnosis and Parameterization

6.1. User Interface

Overview of the web interface and initial login process.

6.2. Diagnosis

Options and procedures for diagnosing the charging station's status and connectivity.

6.3. Parameterization

Setting up main running parameters and configuration options.

Error Description and Removal

Error Description and Troubleshooting

Common errors, their possible causes, and troubleshooting steps.

Maintenance

8.1. Overview of Maintenance Work

Scheduled maintenance tasks, execution, and intervals.

8.2. Replacing a Hypercharger Power-Stack

Step-by-step guide for replacing a power stack unit.

8.3. Cooling Unit for Cooled Charging Cable (Optional)

Details on the cooling unit for active cooled charging cables.

Technical Specifications

General Technical Data

General specifications like degree of protection, mounting, and temperature ranges.

Mechanical Data

Physical dimensions (width, depth, height) and weight of hypercharger models.

Electrical Connection Data

Electrical parameters such as operating voltage, frequency, and current.

Declaration of Conformity

Declaration of Conformity

Manufacturer's declaration of compliance with relevant EU directives and standards.

Summary

Safety Instructions

1.1. Designated Use

Purpose and intended application of the hypercharger for electric vehicles.

1.2. Users

Target audience for the manual and required knowledge for operation and maintenance.

1.3. Safety Instructions for Installation and Maintenance

Critical safety precautions for installation and maintenance operations.

1.4. Nameplate

Information and location of the device nameplate for identification.

Transport, Storage, Unpacking, and Handling

2.1. Packaging

Details of the hypercharger packaging, dimensions, and weight for transport.

2.2. Transport, Handling and Storage

Guidelines for safe transportation, handling, and storage conditions.

2.3. Unpacking

Step-by-step instructions for safely unpacking the hypercharger.

Product Description

3.1. Exterior View

Overview of the external components, ports, and indicators of the device.

3.2. Site Configuration

Recommended minimum distances for installation site setup and airflow.

3.3. Cable Reach

Information on the cable length and operating radius for vehicle connection.

3.4. Opening of the Hypercharger

Procedure and order for safely opening the hypercharger doors.

3.5. Internal View

Detailed view of internal components and their identifiers.

3.6. Hypercharger Configurations

Overview of available product configurations and options for different models.

Mechanical Installation

4.1. Concrete Foundation

Requirements and dimensions for the concrete foundation and base plate.

4.2. Adaptor

Use and mounting of the adaptor for universal foundations.

4.3. Hypercharger-base

Details, dimensions, and mounting of the hypercharger base.

4.4. Mechanical Installation of the Hypercharger

Step-by-step guide for the complete mechanical installation process.

Electrical Installation

5.1. Hypercharger Schematic for HYC_075 and HYC_150

Electrical schematic for HYC_075 and HYC_150 models.

5.2. Hypercharger Schematic for HYC_225 and HYC_300

Electrical schematic for HYC_225 and HYC_300 models.

5.3. Preparation Mains Power-Supply Cables

Guidelines for preparing and connecting mains power supply cables.

5.4. Grid Connection

Procedures for connecting the hypercharger to the electrical grid.

5.5. Checks Before Initial Startup

Mandatory checks before putting the charging station into operation.

Diagnosis and Parameterization

6.1. User Interface

Overview of the web interface and initial login process.

6.2. Diagnosis

Options and procedures for diagnosing the charging station's status and connectivity.

6.3. Parameterization

Setting up main running parameters and configuration options.

Error Description and Removal

Error Description and Troubleshooting

Common errors, their possible causes, and troubleshooting steps.

Maintenance

8.1. Overview of Maintenance Work

Scheduled maintenance tasks, execution, and intervals.

8.2. Replacing a Hypercharger Power-Stack

Step-by-step guide for replacing a power stack unit.

8.3. Cooling Unit for Cooled Charging Cable (Optional)

Details on the cooling unit for active cooled charging cables.

Technical Specifications

General Technical Data

General specifications like degree of protection, mounting, and temperature ranges.

Mechanical Data

Physical dimensions (width, depth, height) and weight of hypercharger models.

Electrical Connection Data

Electrical parameters such as operating voltage, frequency, and current.

Declaration of Conformity

Declaration of Conformity

Manufacturer's declaration of compliance with relevant EU directives and standards.

Alpitronic Hypercharger HYC 075 Specifications

General IconGeneral
ModelHYC 075
CategoryAutomobile Accessories
Power Output75 kW
Connector TypesCCS, CHAdeMO
Output CurrentUp to 200 A
Efficiency>95%
CoolingLiquid Cooling
Protection ClassIP54
Operating Temperature-30°C to +50°C
Input Voltage400 V AC
Output Voltage150 - 500 V DC
Dimensions800 x 600 mm
Communication InterfaceOCPP 1.6
Standards ComplianceIEC 61851