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Alps Electric SC Linear Leak Tester User Manual

Alps Electric SC Linear Leak Tester
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Air Logic Power Systems, LLC
1745 S. 38
th
Street, Suite 100 Milwaukee, WI. 53215-1732
Phone: 414-671-3332 Fax: 414-671-6645
24 Hour Service Hotline: 800-325-8717
www.alpsleak.com and info@alpsleak.com
ALPS SC LINEAR LEAK
TESTER QUICK-START GUIDE
A beginner’s guide for quick setup and startup.

Table of Contents

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Alps Electric SC Linear Leak Tester Specifications

General IconGeneral
BrandAlps Electric
ModelSC Linear Leak Tester
CategoryTest Equipment
LanguageEnglish

Summary

Safety Precautions

Understanding Cautions and Warnings

Explains caution messages for potential damage and warning messages for health hazards.

Emergency Stop and Air Shut-off

Functionality of HMI Emergency Stop buttons and main air shut-off.

Theory of Operation

ALPS Leak Testing Principles

Explains the fundamental concepts of ALPS leak testing methodology.

Getting Started Essentials

Initial Setup Tasks Checklist

A list of essential tasks to complete before operating the machine.

Manual Setup Steps

Setting the Probe Height

Instructions for adjusting the probe assembly height for optimal testing.

Setting Up Guide Rails

Guidance on adjusting rails for proper container alignment on the conveyor.

Reject Cylinder and Photo-Eye Setup

Steps for setting the reject cylinder and rough adjusting the photo-eye.

Hold Cylinder and Regulator Settings

Instructions for setting hold cylinder, probe regulator, and skip option.

Probe Regulator Configuration

Detailed Probe Regulator Setup

Procedure for setting and verifying probe regulator pressure.

Fill Regulator Configuration

Guided Setup Fill Regulator Adjustment

Steps for setting the fill regulator to achieve acceptable pressure levels.

Time Adjustments and Speed Setup

Reporting Times Configuration

Adjusting cycle times for specific container types like long-necked bottles.

Machine Speed Settings

Setting Desired Bottle Speed

Setting the machine's running speed (BPM) for production.

Conveyor Speed Adjustment

Adjusting the conveyor belt speed for optimal test conditions.

Photo-Eye Tuning and Timing

Fine-Tuning the Photo-Eye

Adjusting the photo-eye for precise container alignment during testing.

Measuring Container Move Time

Measuring the time taken for containers to move a set distance.

Reject Position and Timing Setup

Setting Reject Cylinder Position

Positioning the reject cylinder correctly for ejected containers.

Measure, Move, and Stop Time Configuration

Measuring time between containers to optimize cycle timing.

T1 Value and Leak Test Analysis

Setting the T1 Value for Leak Tests

Defining the duration for Test 1, crucial for leak test accuracy.

Leak Test Data Gathering

Detailed Leak Test Data Analysis

End of Guided Setup Options

Loading Existing Recipes

Production Controls

Emergency Stop Button Functionality

Details the function and operation of the emergency stop button.

Production Monitoring

Alarm Conditions and Solutions

Additional Alarm Scenarios

Specific Alarm Resolutions

Final Alarm Condition