The Altec AIR Floor Stand is an accessory designed to support Altec AIR Refrigerated Air Dryers, ensuring proper installation and stability. This assembly guide provides detailed instructions for setting up the floor stand, which is custom-designed to fit various models of refrigerated air dryers. The stand's primary function is to elevate the air dryer, facilitating better airflow, easier maintenance, and secure placement within an industrial or commercial environment.
Function Description:
The Altec AIR Floor Stand serves as a robust and stable base for Altec AIR Refrigerated Air Dryers. By elevating the dryer, it helps to:
- Improve Airflow: Raising the dryer off the floor allows for better circulation of air around the unit, which is crucial for efficient heat dissipation and optimal performance of the refrigerated air dryer.
- Prevent Contamination: Keeping the dryer off the ground reduces the risk of dust, debris, and moisture ingress, which can prolong the life of the unit and maintain the quality of compressed air.
- Facilitate Maintenance: An elevated dryer is easier to access for routine inspections, filter changes, and other maintenance tasks, reducing strain on technicians and improving service efficiency.
- Ensure Stability and Safety: The sturdy construction of the floor stand provides a secure platform, preventing accidental tipping or movement of the heavy air dryer, especially in busy industrial settings.
- Optimize Space: By providing a dedicated and stable location for the dryer, the floor stand helps in organizing the workspace and utilizing vertical space effectively.
Important Technical Specifications:
The Altec AIR Floor Stand is available in different configurations to accommodate various Refrigerated Air Dryer models. The provided documentation outlines specific kits for different RAD series:
-
KIT, RAD FLOOR STAND, RAD-0025-0055 (Part Number: 100518747):
- Components:
- Top Panel (Part Number: 100520645): Sheet metal, CRS, 20.67 IN L, 20.47 IN W, 2.00 IN H.
- Side Panel (Part Number: 100520646): Sheet metal, CRS, 23.61 IN L, 20.42 IN W, 2.00 IN H.
- Brace (Part Number: 100518748): Sheet metal, CRS, 1.50 IN W, 0.1046 IN T, 19.50 IN L.
- Hardware: Includes various screws (SCR-CHH.G5, 1/4-20 X 1.2N; SCR-HH.G5, 5/16-18 X 3/4, C2), nuts (NUT-KEP, G5, 1/4-20 REG), and washers (WASHER FLAT, 1/4 SAE; WSHR-FLT 5/16A WIDE).
- Weight: 21.2 lbs.
-
KIT, RAD FLOOR STAND, RAD-0075-0100 (Part Number: 100518758):
- Components:
- Top Panel (Part Number: 100520742): Sheet metal, CRS, 28.27 IN L, 22.07 IN W, 2.00 IN H.
- Side Panel (Part Number: 100520743): Sheet metal, CRS, 21.79 IN L, 21.38 IN W, 2.00 IN H.
- Cross Brace (Part Number: 100518759): BRKT, L&R CROSS BRACE, RAD FLOOR STAND, 0075-0100.
- Hardware: Includes various screws (SCR-CHH.G5, 1/4-20 X 1.2N; SCR-CHH.G5, 3/8-16 X 1.2N), nuts (NUT-KEP, G5, 1/4-20 REG; NUT-HEX, G5, 3/8-16 REG.C2), and washers (WASHER FLAT, 1/4 SAE; WSHR-FLT 3/8A WIDE YZN).
- Weight: 23.3 lbs.
-
KIT, RAD FLOOR STAND, RAD-0150-0200 (Part Number: 100520144):
- Components:
- Top Panel (Part Number: 100520744): Sheet metal, CRS, 34.79 IN L, 25.57 IN W, 2.00 IN H.
- Side Panel (Part Number: 100520745): Sheet metal, CRS, 25.29 IN L, 17.58 IN W, 2.00 IN H.
- Cross Brace (Part Number: 100520148): BRKT, L&R CROSS BRACE, RAD FLOOR STAND, 0150-0200.
- Hardware: Includes various screws (SCR-CHH.G5, 1/4-20 X 1.2N; SCR-CHH.G5, 3/8-16 X 1.2N), nuts (NUT-KEP, G5, 1/4-20 REG; NUT-HEX, G5, 3/8-16 REG.C2), and washers (WASHER FLAT, 1/4 SAE; WSHR-FLT 3/8A WIDE YZN).
- Weight: 25.3 lbs.
-
KIT, RAD FLOOR STAND, RAD-0250-0300 (Part Number: 100520153):
- Components:
- Top Panel (Part Number: 100520689): Sheet metal, CRS, 35.41 IN L, 27.94 IN W, 2.00 IN H.
- Side Panel (Part Number: 100520690): Sheet metal, CRS, 27.47 IN L, 20.58 IN W, 2.00 IN H.
- Cross Brace (Part Number: 100520158): BRKT, L&R CROSS BRACE, RAD FLOOR STAND, 0250-0300.
- Hardware: Includes various screws (SCR-CHH.G5, 1/4-20 X 1.2N; SCR-CHH.G5, 3/8-16 X 1.2N), nuts (NUT-KEP, G5, 1/4-20 REG; NUT-HEX, G5, 3/8-16 REG.C2), and washers (WASHER FLAT, 1/4 SAE; WSHR-FLT 3/8A WIDE YZN).
- Weight: 24.0 lbs.
All floor stands are made of CRS (Cold Rolled Steel) sheet metal, ensuring durability and strength. The design is custom to the size of the Refrigerated Air Dryer, guaranteeing a perfect fit and optimal support.
Usage Features:
The Altec AIR Floor Stand is designed for straightforward assembly and secure placement.
- Easy Assembly: The assembly process is simplified by starting with the top panel face down on the ground, with flanges facing up. This orientation makes it easier to attach the side panels and braces.
- Modular Design: The stand consists of a top panel, two side panels, and braces, all secured with supplied hardware. This modularity allows for efficient manufacturing and relatively simple on-site assembly.
- Secure Fastening: All components are fastened using screws, nuts, and washers, which are tightened with 7/16" wrenches, ensuring a rigid and stable structure.
- Optional Anchoring: The bottom of the legs includes pre-drilled anchor holes, allowing for optional but recommended anchoring of the floor stand to the floor. This feature enhances stability, especially in environments prone to vibrations or accidental impacts, preventing movement and ensuring safety.
- Direct Dryer Mounting: Once assembled and positioned, the Refrigerated Air Dryer can be directly mounted to the floor stand using supplied hardware. For specific models (RAD-0025, RAD-0040, or RAD-0055), the existing rubber feet must be unscrewed, and the threaded holes used for these feet are then utilized to mount the unit to the floor stand. This ensures a seamless and secure integration of the dryer with its stand.
Maintenance Features:
While the floor stand itself requires minimal maintenance, its design significantly contributes to the ease of maintaining the Refrigerated Air Dryer it supports.
- Robust Construction: Made from cold-rolled steel, the stand is inherently durable and resistant to wear and tear in industrial environments. Regular visual inspections for any signs of corrosion or damage are recommended.
- Accessibility for Dryer Maintenance: By elevating the dryer, the stand improves access to the dryer's components, such as filters, drains, and control panels. This makes routine maintenance tasks quicker and safer for technicians.
- Cleanliness: Keeping the dryer off the floor helps maintain a cleaner operating environment for the dryer, reducing the accumulation of dust and debris in and around the unit, which can extend the life of the dryer's internal components and reduce the frequency of deep cleaning.
- Stability Check: Periodically checking the tightness of all screws and anchor bolts (if installed) is good practice to ensure the stand remains stable and secure over time. This prevents any loosening that could lead to instability or vibration.
In summary, the Altec AIR Floor Stand is an essential accessory for Altec AIR Refrigerated Air Dryers, providing a stable, elevated, and secure platform that enhances the dryer's performance, safety, and ease of maintenance. Its robust construction and thoughtful design make it a reliable component in any compressed air system setup.
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