What to do if cutting fluid flow is insufficient in Amada vm?
If the cutting fluid flow is insufficient or the cutting fluid is degraded in your Amada Saw, increase the cutting fluid flow or change the cutting fluid.
What to do if work is not properly clamped in Amada Saw?
If the work is not properly clamped in your Amada Saw, reclamp the work.
What to do if chips built up in saw blade inserts in Amada vm Saw?
If chips are built up in the saw blade inserts of your Amada Saw, clean the saw blade inserts.
What to do if supply voltage is not stable for Amada Saw?
If the supply voltage is not stable for your Amada Saw, use a voltage stabilized power source.
What to do if work surface is too hard for Amada vm Saw?
If the work surface is too hard when using your Amada Saw, remove the hardened surface.
General| Model | VM Series |
|---|---|
| Category | Saw |
| Type | Vertical Band Saw |
| Cutting Capacity | Varies by model |
| Cutting Capacity (Round) | Varies by model |
| Cutting Capacity (Rectangle) | Varies by model |
| Blade Speed | Varies by model |
| Blade Size | Varies by model |
| Motor Power | Varies by model |
| Control | Varies by model |
| Weight | Varies by model |
| Dimensions | Varies by model |
Identifies and explains the function of key machine components and optional features.
Lists technical specifications and dimensions for VM1200 and VM2500 models.
Details cutting capacity, saw blade specs, table dimensions, and feed control.
Lists included accessories with their specifications and quantities.
Lists optional accessories available for the machine and their quantities.
Guidance on selecting a suitable installation site for the machine, considering space and environment.
Instructions for preparing a level concrete floor and positioning anchor/leveling bolts.
Procedures for safely moving the machine using a forklift or crane, including weight details.
Steps for cleaning the machine, including handling rust-preventive grease and applying machine oil.
Method for accurately leveling the machine using leveling plates and a spirit level.
Instructions for removing brackets used during transportation to protect the machine.
Guidance on filling the hydraulic oil tank with recommended oils to the correct level.
Instructions for filling the cutting fluid tank with water-soluble fluid to the specified level.
Steps for safely connecting the machine to the appropriate power supply, including grounding.
Recommendation to install fire extinguishers or other control devices in the shop.
Details the layout and function of all buttons, switches, and indicators on the control panel.
Describes the emergency stop button located on the machine base rear.
Explains the system for delivering cutting fluid via nozzles and adjusting flow rates with levers.
Information on safety features like wheel cover limit switches and saw blade slip detectors.
Overview of various screen displays, including a schematic diagram.
Shows the main menu screen that appears after zero-return is completed.
Allows selection of saw blade type and tooth pitch for optimal cutting.
Access point for automatic or manual cutting condition settings.
For automatic cutting condition setup based on material and dimensions.
For manually entering cutting rate or table feed speed and saw blade speed.
Used to enter work length (L) and height (H) for cutting operations.
For setting runout detector tolerance and enabling/disabling the feature.
Used for monitoring machine inputs and outputs for maintenance purposes.
Shows total cut area and saw blade running time, with a reset function.
Lists the history of errors that have occurred on the machine.
Allows setting and adjusting various machine parameters via a password-protected interface.
General safety guidelines to prevent injuries and accidents during machine operation.
Specific safety measures and considerations related to the cutting process.
Shows the physical location of the emergency stop buttons on the machine.
Steps to power on the machine and prepare it for cutting, including hydraulic pump start.
Detailed procedure for switching on the machine's power supply and initializing systems.
Essential step to set the initial position of the saw blade guide for operation.
Guidance on choosing the appropriate saw blade based on material and workpiece shape.
Step-by-step instructions on how to safely unfold a new saw blade.
Comprehensive guide on fitting a new saw blade onto the machine's wheels and guides.
How to input saw blade type and pitch into the machine's system.
Procedures for setting the cutting fluid flow rate for optimal cooling and lubrication.
Instructions on how to place and secure the workpiece onto the machine table.
Inputting workpiece length and height for accurate cutting calculations.
Adjusting the blade speed to match material type and cutting requirements.
Adjusting the material removal rate (cm²/min or in²/min) for efficient cutting.
How the guide position is automatically set based on work height.
Defining the desired length of cut or depth of cut for automated stopping.
Configuring the runout detector for monitoring blade deviation during cutting.
Procedure for the initial use of a new saw blade to ensure longevity and performance.
General section on starting and managing cutting operations.
Steps to initiate the cutting process after setting up the workpiece.
How to adjust cutting rate and blade speed while the machine is running.
Real-time adjustment of the material removal rate for optimal cutting.
Modifying the blade's rotational speed during operation.
Notes that the guide position cannot be changed during cutting.
How to reset or adjust the runout tolerance settings.
Procedures for stopping the cutting process, including automatic stops.
How the machine stops automatically based on cutting length or other parameters.
Methods to move the table back to its starting position after cutting.
Procedures for stopping the machine, including the use of the emergency stop button.
How to use the emergency stop button for immediate and total machine shutdown.
Final steps to safely power down the machine at the end of the work day.
A flowchart outlining the general sequence for performing cutting operations.
Identifies common cutting issues like vibration, poor cutting, and blade breakage, with causes and remedies.
A table detailing error codes, descriptions, remedies, and remarks for machine malfunctions.
Procedures for daily cleaning of the machine, focusing on critical parts and rust prevention.
Daily checks for hydraulic oil, cutting fluid, and saw blade condition before operation.
Instructions on how to check and refill the hydraulic oil level.
Instructions on how to check and refill the cutting fluid level.
Checks for proper installation and condition of the saw blade teeth.
Checks for proper contact and wear of the wire brush, with replacement instructions.
Monthly checks for wear and damage on saw blade guides and chip conveyor.
Checks for proper function of blade inserts and any damage to the blade or guides.
Inspection for wear on the chip conveyor spiral and its groove.
Guidelines for replacing cutting fluid and hydraulic oil at recommended intervals.
Procedure for changing the cutting fluid, including tank cleaning.
Procedure for changing the hydraulic oil, including tank and filter cleaning.
Schedule and procedure for changing the oil in the saw blade speed reducer.
Monthly lubrication points for saw blade tension slides, driven wheel bearing, and backgauge screw.
Senses blade runout and stops the machine if tolerance is exceeded.
How to set the acceptable runout amount on the DEVIATION display.
How to enable and use the runout detector during operation.
Explains the machine's automatic shutdown when blade runout exceeds limits.
Steps to clear an error and restart the machine after a runout-related stop.
Indicates machine status (running, error, stopped) through lights and sound.
Fixtures for securely positioning workpieces on the table.
Automatically discharges chips from the machine during operation.
Used for precise positioning of workpieces on the table before cutting.
Material Safety Data Sheet for Shell Alvania Grease 2.
Material Safety Data Sheet for Shell Omala Oil 220.
Material Safety Data Sheet for Shell Tellus Oil 32.
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