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Amana APGM5 M Series - User Manual

Amana APGM5 M Series
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Prior to installation, thoroughly familiarize yourself with this
Installation Manual. Observe all safety warnings. During in-
stallation or repair, caution is to be observed.
It is your responsibility to install the product safely and to
educate the customer on its safe use.
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Ax this manual and Users Information
Manual adjacent to the unit.
19001 Kermier Rd., Waller, TX 77484
www.goodmanmfg.com • www.amana-hac.com
© 2022 Daikin Comfort Technologies Manufacturing, L.P.
is a registered trademark of Maytag corporation or its related companies and is used under license. All rights reserved.
These installation instructions cover the installation
of single package heating and cooling units. See the
Specication Sheet applicable to your model for information
regarding accessories.
 Please contact your distributor or our website for
the applicable Specication Sheet referred to in this manual.
This Forced Air Central Unit Design complies with re-
quirements embodied in The American National Standard /
National Standard of Canada shown below:
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“IMPORTANT - This product has been designed and manufactured to meet ENERGY STAR®
criteria for energy e󰀩ciency when matched with appropriate coil components. However,
proper refrigerant charge and proper air ow are critical to achieve rated capacity and
e󰀩ciency. Installation of this product should follow the manufacturer’s refrigerant charging
and air ow instructions. 
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IOA-3026
06/2022
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Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Amana APGM5 M Series and is the answer not in the manual?

Summary

Safety Instructions

To the Installer

Guidance for installers before unit installation, emphasizing familiarization with manual and safety warnings.

To the Owner

Information for owners regarding the warranty certificate and keeping the manual for future reference.

Replacement Parts

Ordering Parts

Instructions on how to order replacement parts, including unit model and serial numbers.

Carbon Monoxide Poisoning Hazard

General Information

Safety Warnings

Essential warnings to prevent property damage, personal injury, or death related to installation, operation, and maintenance.

Transportation Damage

Inspection and Claim Procedures

Steps for inspecting units upon arrival and procedures for filing claims for transportation damage.

Unit Location

All Installations

General installation requirements for unit placement, clearances, and environmental considerations.

Ground Level Installations

Specific guidelines for installing the unit on a ground-level base, including base preparation and clearance.

Rooftop Installations

Requirements for rooftop installations, focusing on structural support, safety, and level positioning.

Rigging Details

Roof Curb Installations

Specific instructions for installing roof curbs, including structural support and ductwork integration.

Gas Piping

High Altitude Derate

Guidelines for adjusting gas input for installations above 2000 feet in the U.S., including derating and conversion kits.

Piping Installation

Instructions for installing gas piping, including material selection, unions, drip legs, and shut-off valves.

Gas Piping Checks

Procedures for checking gas connections and pressure testing to ensure safety and proper operation.

Propane Gas Installations

Specific considerations for propane gas installations, including tank and piping, pressure, and conversion kits.

Electrical Wiring

Thermostat Location

Guidelines for optimal thermostat placement to ensure accurate temperature readings and airflow circulation.

Single Stage Thermostat

Instructions for wiring and configuring single-stage thermostats, including stage delay jumper settings.

Alternate Fan Only Speed

How to connect wiring for an alternate FAN ONLY blower speed using the ECM motor interface.

24 Volt Dehumidistat Wiring

Instructions for wiring an optional dehumidistat to enable enhanced dehumidification features.

Circulating Air and Filters

Airflow Conversion

Procedures for converting airflow from horizontal to down-discharge or high static, and adjusting blower speed.

Ductwork

Duct System Design

Requirements for designing duct systems and register sizes, adhering to industry standards and ensuring proper airflow.

Filters

Filter Maintenance

Importance of filter maintenance, replacement, and cleaning to prevent equipment damage and maintain efficiency.

Venting

Flue Hood Exhaust Installation

Steps for installing the flue hood exhaust assembly to ensure proper venting of combustion gases.

Combustion Air Intake Hood Installation

Instructions for installing the combustion air intake hood to ensure adequate air supply for the burners.

Condensate Drain

Drain Connection

How to connect the 3/4" NPT drain connection for condensate piping, requiring an external trap.

Normal Sequences of Operation

Heating Sequence

Detailed steps for the unit's heating operation sequence, from thermostat call to burner ignition and fan operation.

Cooling Sequence

Description of the unit's cooling operation sequence, including compressor, outdoor fan, and indoor blower engagement.

Fan Only Sequence

How the unit operates when only the fan is called for by the thermostat, including blower speed activation.

Startup, Adjustments, and Checks

Rollout Protection Control

Explanation of the rollout protection device, its function, and manual reset procedures with safety warnings.

Secondary Limit Control

Information on the secondary limit control, its tripping causes, and automatic reset functionality.

Pre-Operation Checks

Essential checks to perform before starting the unit, including gas and electrical supply, thermostat settings, and component inspection.

Gas Supply and Manifold Check

Procedures for checking gas supply pressure and manifold pressure, including leak detection and adjustment.

Manifold Pressure Check

Detailed steps for measuring and adjusting gas manifold pressure for both low and high fire stages.

Gas BTU Input Check

Method for measuring the natural gas input to the unit, ensuring it does not exceed the rating plate value.

Main Burner Flame Check

Visual inspection criteria for main burner flames, focusing on stability, color, and pattern.

Temperature Rise Check

Procedure for checking the temperature rise through the unit, ensuring it is within specified ranges.

External Static Pressure Testing

Procedure for testing total external static pressure to determine if airflow is proper and identify potential issues.

Blower Speed Adjustments

Instructions on how to adjust blower speed using DIP switches for optimal airflow based on installation conditions.

Limit Check

How to check the operation of limit controls by temporarily restricting airflow and observing unit response.

Unit Shutdown and Cooling Startup

Unit Shutdown Procedure

Steps to safely shut down the unit for maintenance or servicing, involving thermostat and power controls.

Cooling Startup Procedure

Steps to initiate cooling operation, including checking outdoor temperature and making adjustments.

Cooling Refrigerant Charging

Checking Subcooling

Method for checking refrigerant subcooling at the condenser to ensure proper unit charge.

Checking Superheat

Procedure for checking refrigerant superheat on the suction line to verify proper charge and TXV operation.

Superheat Adjustment

How to adjust superheat for TXV systems, making small increments to stabilize pressures.

Troubleshooting

Ignition Control Error Codes

Interpreting diagnostic LED flashes from the ignition control to identify operational faults and error codes.

Fault Recall

How to recall the last five detected faults using the diagnostic LED and push-button switch.

Abnormal Operation - Heating

Troubleshooting steps for heating issues, including internal control failure and external lockout conditions.

Pressure Switch Issues

Diagnosing faults related to pressure switches stuck open or closed, and their diagnostic codes.

Limit and Flame Sensor Issues

Troubleshooting primary limit faults, flame detection with gas valve closed, and low flame signal conditions.

Abnormal Operation - Cooling

Identifying cooling issues like compressor short cycling and high pressure/loss of charge switch faults.

Maintenance

Filter Replacement or Cleaning

Instructions for homeowners on checking, cleaning, or replacing air filters to maintain system efficiency and prevent damage.

Cabinet Finish Maintenance

Recommendation for using automotive wax to maintain the unit's cabinet finish.

Clean Outside Coil

Instructions for cleaning the outdoor coil, emphasizing the need for a qualified servicer to avoid damage.

Flame Sensor Maintenance

How to clean the flame sensor with steel wool to ensure a stable microamp signal for proper ignition.

Flue Passage Cleaning

Steps for cleaning the unit's flue passages, including burner assembly removal and heat exchanger tube cleaning.

Cleaning Burners

Procedure for cleaning burner inserts and the inside of burners, involving manifold removal and burner rotation.

Main Burner Flame Check

Visual check of main burner flames for proper adjustment, stability, color, and pattern.

Accessories and Functional Parts

Functional Parts List

A list of functional parts available for ordering, with advice on providing unit model and serial numbers.

Appendix

Ignition Control Diagnostic Indicator Chart

A chart detailing red and amber LED signals from the ignition control and their corresponding operational status or fault conditions.

Timing Charts

Heating Timing Chart

A graphical representation of the timing sequence for various components during heating operation.

Cooling Timing Chart

A graphical representation of the timing sequence for various components during cooling operation.

Unit Dimensions

Dimensions and Chassis Size

Table showing the physical dimensions (W, D, A, B) and chassis size for different APGM5 models.

Duct Opening Sizes

Table detailing the supply and return duct opening dimensions (W, D, A, B) for various APGM5 models.

Wiring Diagram

Component Legend and Notes

Explanation of component abbreviations used in the wiring diagram and important wiring notes for installation and service.

Blower Performance Data

Performance Tables

Tables detailing blower performance (CFM, Rise) for various models across different speed taps and heating/cooling stages.

CFM Output and DIP Switch Settings

CFM Output Tables

Tables showing CFM output for different models based on DIP switch settings for heating and cooling.

DIP Switch Settings for Thermostats

Guide on configuring DIP switches for single-stage and two-stage thermostats, including airflow adjustments.

Homeowners Routine Maintenance Recommendations

Replace or Clean Filter

Instructions for homeowners on checking, cleaning, or replacing air filters to maintain system efficiency and prevent damage.

Annual Inspection

Recommendations for a qualified servicer to inspect the unit before heating/cooling seasons, checking key components and safety items.

Start-Up Checklist

Electrical and Static Pressure Checks

Checklist items for verifying electrical connections, voltages, amperages, and external static pressures.

Temperature and Gas Pressure Checks

Checklist items for measuring temperatures (return/supply air, outdoor air) and gas pressures (inlet, manifold).

Superheat;Subcooling and Additional Checks

Checklist items for superheat/subcooling, wire routing, draining, tubing, and component tightness.

Amana APGM5 M Series Specifications

General IconGeneral
SeriesAPGM5 M Series
Fuel TypeNatural Gas
ConfigurationUpflow/Horizontal
Heating Capacity40, 000 - 120, 000 BTU/h
Vent TypeDirect Vent
Thermostat CompatibilityStandard
WarrantyLimited Lifetime Warranty on Heat Exchanger, 10-Year Limited Warranty on Parts