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American Augers DD-440 User Manual

American Augers DD-440
94 pages
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DD-440
Trailer Mounted Directional Drill
Operation & Safety
Instruction Manual
WARNING
Unsafe use of this equipment could result in serious injury or death. This manual contains
important instructions for the safe operation and recommended maintenance of your directional
drill. All who operate the directional drill must carefully read and understand this manual
before starting the machine. Keep this manual available both as a reminder for your experienced
operator and as a training aid for your new staff. Replacement manuals are available by
calling American Augers.

Table of Contents

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American Augers DD-440 Specifications

General IconGeneral
Engine Power440 hp (328 kW)
Max Torque60, 000 ft-lb (81, 348 Nm)
Weight72, 000 lb (32, 659 kg)
Length27.4 ft (8.4 m)
Width8.5 ft (2.6 m)
Height9.4 ft (2.9 m)
Maximum Thrust440, 000 lbs
Max Pullback440, 000 lb (1, 957 kN)

Summary

Introduction

Company and Manual Overview

Provides overview of American Augers and the operation manual.

General Information

Manual and Identification Details

Covers manual data, ownership, manufacturer, and machine identification.

Safety Guidelines

General Safety Standards

Covers safety standards, personnel qualification, PPE, and dangerous zones.

Jobsite Safety Procedures

Covers safety planning, responsibilities, hazard identification, and drilling precautions.

Response to Events

Procedures for handling utility strikes during drilling operations.

Usage and Handling Guidelines

Allowed Uses and Site Conditions

Covers permitted uses, soil types, and ambient conditions for operation.

Transport and Machine Handling

Procedures for safely moving and handling the directional drill.

Uses Not Allowed and Warranty

Uses Not Allowed

Lists prohibited operational uses of the directional drill.

Warranty Conditions

Details warranty terms, limitations, and service requests.

Description and Specifications

Machine Parts Overview

Identification and description of the directional drill's main components.

Technical Specifications

Key performance data, dimensions, weight, engine, and electrical systems.

Storage Procedures

Storage and Maintenance Overview

Guidelines for machine storage and introduction to maintenance.

Operation and Controls

Site Preparation and Layout

Site requirements, layout considerations, and safety zones for operation.

Machine Operation and Safety

Normal operation, dangerous zones, function overview, and safety.

Controls and Instruments

Overview of console controls, instruments, and emergency stops.

Drilling Process and Pipe Handling

Steps for pilot hole drilling, steering, and pipe connection.

End of Operation Procedures

Steps for concluding drilling and pullback operations.

Maintenance Schedules

Scheduled Maintenance Tasks

Procedures for ordinary, periodical, and preventive maintenance tasks.

Diagnostics and Demolition

Diagnostic Procedures

Troubleshooting common operating faults and alarms.

Machine Deactivation and Disposal

Procedures for safe deactivation and environmentally sound disposal.