American Sportworks 200 SERIES User Manual

PAGE 1
OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 14833R3
TABLE OF CONTENTS
SUBJECT PAGE
I - General Information and Safety
Table of Contents--------------------------------------------------------------- 1
Warranty Information------------------------------------------------------------- 2
Emissions Control System Warranty ------------------------------------------------- 2
Vehicle Records ---------------------------------------------------------------- 3
Foreword --------------------------------------------------------------------- 4
Important Safety Information-------------------------------------------------- 4 – 11
Warnings and Cautions ------------------------------------------------------ 4 – 7
Some Words About Safety --------------------------------------------------- 8 – 11
Safety Labels ----------------------------------------------------------- 8 – 9
Qualifications for Users ------------------------------------------------- 10 – 11
II – Vehicle Controls and Operation
Controls and Features ---------------------------------------------------- 12 – 17
Vehicle Features and Locations --------------------------------------------------- 18
Are You Ready To Drive? ------------------------------------------------- 19 – 20
Is Your Vehicle Ready to Drive? ------------------------------------------- 20 – 23
Starting Instructions ------------------------------------------------------- 23 – 24
Safe Driving Precautions -------------------------------------------------- 24 – 26
III - Unit Service
Tire/Wheel Replacement ------------------------------------------------------ 26
Front End Alignment --------------------------------------------------------- 27
Front and Rear Shock Adjustment ------------------------------------------------- 27
Fuse Replacement ------------------------------------------------------------ 27
General Lubrication ----------------------------------------------------------- 28
Engine Lubrication ------------------------------------------------------------ 28
Air Filter ------------------------------------------------------------------ 29
Intake Cleaning - Engine Cooling Fan -------------------------------------------- 29
Spark Plug ---------------------------------------------------------------- 29
Chain Lubrication and Adjustment ----------------------------------------------- 30
Shifter Adjustment ---------------------------------------------------------- 30
Carburetor ---------------------------------------------------------------- 31
General Cleaning ------------------------------------------------------------ 31
Storage Instruction ----------------------------------------------------------- 31
Fastener Torque Chart -------------------------------------------------------- 32
Accessories ----------------------------------------------------------------- 32
Replacement Parts and Service -------------------------------------------------- 32
IV - Specifications
Dimensions ------------------------------------------------------------------ 33
Engine ---------------------------------------------------------------------- 33
Capacities ------------------------------------------------------------------ 33
Periodic Check and Service Table ---------------------------------------------- 34
Electrical Schematic --------------------------------------------------------- 35

American Sportworks 200 SERIES Specifications

General

Brand	American Sportworks
Model	200 SERIES
Category	Utility Vehicle
Language	English

Summary

General Information and Safety

Emission Control System Warranty Details

Explains warranty rights, obligations, and coverage for the emission control system.

American Sportworks Limited Warranty Coverage

Covers warranty for frame components, parts, and engine against defects.

Foreword and Safety Introduction

Introduces the manual and emphasizes the importance of safety information.

Key Safety Warnings, Cautions, and Labels

Provides critical warnings, cautions, and explains the meaning of safety labels.

User Qualifications and Responsibilities

Outlines age, skill, and responsibility requirements for vehicle operators.

Vehicle Controls and Operation

Vehicle Controls and Features Overview

Identifies and explains key controls like steering wheel, pedals, ignition, and switches.

Key Systems: Brakes, Ignition, and Transmission Operation

Covers operation of brakes, ignition, seat adjustments, and gear selection.

Pre-Drive Readiness and Safety Guidelines

Guides on operator readiness, protective gear, inspections, and substance restrictions.

Engine Starting Procedures

Provides detailed steps for starting the engine with auto-choke and manual choke.

Unit Service

Wheel Replacement and Front Alignment

Details the procedure for replacing front and rear wheels and front wheel alignment.

Suspension Adjustment and Electrical System

Covers shock adjustment, fuse replacement, and wheel alignment.

Engine Lubrication and General Maintenance

Details engine oil changes, general lubrication points, and cleaning procedures.

Air Filter and Spark Plug Service

Covers air filter replacement and spark plug inspection/replacement.

Drivetrain, Carburetor, and Storage Procedures

Covers chain, shifter, carburetor maintenance, and preparation for long-term storage.

Specifications

Fastener Torque and Parts Information

Provides fastener torque specifications and information on replacement parts and service.

Vehicle Dimensions, Engine, and Capacities

Details vehicle dimensions, engine type, displacement, and capacities.

Periodic Maintenance Schedule

Outlines the recommended maintenance intervals for various vehicle components.

Electrical Wiring Diagram

Illustrates the vehicle's electrical system layout and component connections.