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AMETEK/PRESTOLITE POWER BATTERY-MATE 100 User Manual

AMETEK/PRESTOLITE POWER BATTERY-MATE 100
40 pages
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OWNER’S MANUAL 193111-079
Issued March 7, 2008
IMPORTANT: Read these instructions before installing, operating, or
servicing this system.
BATTERY-MATE 100
CHARGERS
Silicon Diode Ferroresonant
Transformer Type
DO NOT DESTROY
AMETEK/PRESTOLITE POWER , TROY, OHIO 45373-1099, U.S.A.
Note: This manual also applies to ST-100 units that were shipped prior to
January 1, 2005.
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AMETEK/PRESTOLITE POWER BATTERY-MATE 100 Specifications

General IconGeneral
Input Voltage120V AC
Output Voltage12 VDC
Charging ModesAutomatic, Manual
Battery CompatibilityLead-Acid, AGM, Gel
Output Current100A

Summary

Introduction

How To Use This Manual

Guidance on navigating and understanding the manual's content.

Equipment Identification

Details on locating unit identification numbers like model and serial.

Receipt Of Equipment

Instructions for checking equipment upon delivery for completeness and damage.

Safety Instructions and Warnings

General Safety Precautions

Basic safety rules and training requirements for operating charging equipment.

Shock Prevention

Guidelines to prevent electrical shock hazards from equipment and wet conditions.

Burn, Fire, and Arcing Safety

Precautions against burns, fires, explosions, and arcing during operation.

First Aid and Warning Labels

Emergency first aid procedures and importance of equipment warning labels.

Description of Equipment

Charger Overview

Describes the basic ferroresonant transformer charging circuit and its protection features.

Charge Control System

Details the AC500 control, its features, and charge termination methods.

Installation

Installation Location and Environment

Guidance on selecting a site, considering environmental conditions and air circulation.

Grounding Procedures

Requirements for grounding equipment for personnel safety and static discharge.

Line Voltage Changeover and Connections

Adjusting for voltage and connecting to AC power supply.

Cable Connectors and Pre-operation Checks

Ensuring correct cable polarity and performing essential pre-operation checks.

Operation

Preliminary Operation

Initial setup steps before starting charger operation.

Normal Daily Charging

Procedure for standard battery charging cycles.

Equalize or Weekend Charging

How to perform equalize charges for battery maintenance.

Manual Stop & Battery Discrimination

Manually stopping charge and handling batteries with incorrect cell counts.

Refresh Charge & Backup Timer

Explains automatic refresh charge and backup timer shutdown features.

Shutdown Conditions

Explains charger shutdown due to battery disconnect, low current, or AC power failure.

Maintenance

Inspection, Cleaning, and Lubrication

Keeping unit clean, dry, and checking electrical connections; lubrication needs.

Charging Rate Adjustment

How to adjust the charging rate for varying conditions.

Fuse and Diode Testing

Procedures for replacing fuses and testing silicon diodes.

Capacitor Testing

Procedure for testing capacitors using an ohmmeter.

Troubleshooting Overview

A guide to diagnose and correct common operational issues and malfunctions.

Troubleshooting Specifics & Flowcharts

Addresses specific issues and provides flowcharts for diagnosing common charger problems.

Options

Parallel and Series Charging Options

Instructions for charging batteries in parallel or series configurations.

Disconnect Switch and Remote Control Options

Details on fused disconnect switch and remote control options for safety and control.

Diagrams

Connection Diagrams

Reference to specific diagrams for 3-phase and 1-phase charger connections.

Warranty Information

Product Warranty Coverage

Details the warranty terms and periods for different charger components and models.

Warranty Limitations and Exclusions

Outlines warranty expense limits, exclusions, and buyer responsibilities.

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