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Ametek Thermox WDG Insitu - User Manual
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Thermox
150 Freeport Road
Pittsburgh, P
A
15238
WDG Insitu
with Series 2000 Control Unit
User Manual
PN 90271VE, Rev
. U
2
Table of Contents
Main Page
Default Chapter
2
Offices
2
Table of Contents
3
Safety Notes
7
Electrical Safety
7
Grounding
7
Environmental Information (WEEE)
9
Overview
13
Sensor
13
Basic Elements of the Sensor
15
The Oxygen Measuring Cell
15
Common Operator Errors
17
Start-Up Checklist
18
Technical Support
19
Specifications
21
Series 2000 Control Unit
21
Remote Calibration Unit (RCU)
23
Installation
25
Analyzer Location
25
Installing the Filter/Flame Arrestor (Optional)
26
Sensor Mounting
27
Division 2 Option
27
Gas Requirements and Connections
31
RCU Installation (Option)
31
Control Unit Mounting
33
Wiring
36
General Wiring and Conduit Requirements
37
Control Unit Mains Supply Connections
38
Sensor Connections
42
Current Output Connections
45
Alarm Contact Connections
46
Remote Calibration Unit Connections
48
Communications Connections
50
Option Card Installation
54
Removing Display Module or Power Supply/Keypad Module
54
Adding an Option Card
55
Removing an Option Card
55
Sensor Wiring Schematic
56
Controller / User Interface
57
Areas of the Control Unit
57
Control Unit Display
57
Selecting Menu Options
58
Exiting Menu Options
58
Automatic Menu Exit Feature
59
On-Line Help
59
System Password
59
Setup Key
60
Display
61
Process Pressure
62
System Tests
63
System Serial
63
Primary Calibration
64
Sensor Config
67
Communication
68
Analog Range Key
69
Analog Output Port
70
Set Current Range
71
Set Track/Hold Option
72
Set Current Mode
73
Output Filtering Option
73
Select Function
74
Alarm Key
75
Overview of Alarm Functions
76
Alarm Set Points
76
Alarm Configure
78
Relay Configure
78
Select Function
79
Service Alarm
79
Watchdog Relay
80
Exception Log
80
Calibration
81
Definitions
82
Calibrations Vs. Verifications
82
Span and Zero Calibration Gas Definitions
82
Types of Calibrations
83
Overview
84
Aborting a Calibration
84
Initiate Cal and Initiate Verify
85
Auto Calibrate/Auto Verify
85
Remote Calibrate/Remote Verify
86
Manual Calibrate/Manual Verify
88
Cal/Verify Data
90
Cal Gas Value
92
Inject Cal Gas
93
Set Cal Timers
94
Set Cal Timers - Set Auto Timers
94
Set Cal Timers - Set Time and Date
95
Set Cal Timers - Auto Cal On/Off
96
Set Cal Timers - Cal Gas Duration
97
Set Cal Timers - Recovery Duration
97
Maintenance and Troubleshooting
99
System Messages
100
Auto Cal Pending
100
Auto Verify Pending
100
Calibration Aborted
100
Calibration Required
100
Cal Verify Aborted
100
Power down Detected
100
Primary Calibration
100
System Calibrating
100
System Verifying Cal
100
Error Messages
101
Diagnostics Checks
103
Wiring Checks
104
Thermocouple Checks
104
Calibration/Aspirator Setup Checks
106
AC Power Checks
108
Furnace Checks
108
Process Pressure Checks
108
Cell Checks
108
General Troubleshooting
110
Leak Check
110
Plugged Plumbing Check
111
Series 2000 Leds
112
Auto Calibration Card Leds
112
Sensor Board (80471SE) Leds
113
Service and Parts
115
Inner Probe Assembly Removal
116
Cell Replacement
118
Heater/Thermocouple Replacement
124
Sensor Board Replacement
125
RCU Solenoid Valve Replacement
126
Parts Replacement List
127
Serial Communications
129
Communication Protocols
129
Command Message Format
130
General Serial Communication Commands
131
Development Serial Communication Commands
132
Responses
134
Variable Table
135
Sample Program
152
Menu Option Charts
155
Current Outputs: Other Applications
159
Powering Current Outputs from an External Power Supply
159
Modulation of External Power Loop Using Current Outputs
161
Drawings and Custom Instructions
163
Series 2000 Controller Setup Parameters
165
Sensor Default Settings
165
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Ametek Thermox WDG Insitu Specifications
General
Brand
Ametek
Model
Thermox WDG Insitu
Category
Accessories
Language
English
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