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Ampco ZP3 Series - User Manual

Ampco ZP3 Series
56 pages
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M-004 Rev G 5.23
Ampco Pumps Company ZP3 Manual
Ampco ZP3 Series
Positive Displacement Pumps
Installation and Maintenance Manual
Original Instructions

Questions and Answers

Summary

Safety Notices

Definitions of Safety Symbols

Explains safety symbols like DANGER, WARNING, CAUTION, NOTICE.

Intended Use of the Pump

Specifies the pump's application in food and beverage industries.

General Safety Instructions

Section 1 General Information

Introduction and Company Information

Provides an overview of the pump and company contact details.

Receiving and Shipping Procedures

Details procedures for receiving, inspecting, and handling shipping damage.

Label Information and Importance

Describes the importance and location of safety and identification labels on the pump.

Section 2 Pump Information

Pump Design and Features

Explains the universal shaft location design of the ZP3 pump.

Operating Parameters and Specifications

Lists standard operating parameters like capacity, pressure, and temperature for ZP3 models.

Section 3 Installation

Installation Setup and Base Arrangement

Covers general installation practices, base mounting options, and initial setup.

Piping, Valves, and Gauges

Details piping connections, valve usage, and instrument installation for optimal operation.

Alignment, Rotation, and Flushing

Explains base alignment, checking pump rotation, and seal flushing procedures.

Start-Up and Shutdown Procedures

Covers pre-start checks, operating procedures, and shutdown protocols.

Section 4 Maintenance

Routine Maintenance and Lubrication

Covers pump lubrication, preventive maintenance, and gear/bearing checks.

Annual Maintenance and Inspections

Details annual checks on bearings, gears, rotors, and pump clearances.

Disassembly, Cleaning, and Seal Servicing

Provides steps for cleaning, pump/gear case disassembly, and seal replacement.

Pump Assembly and Clearances

Guides through reassembling the pump and verifying critical clearances.

Section 5 Troubleshooting

Troubleshooting Guide for Common Issues

Offers solutions for common pump problems like no flow, noise, or inadequate performance.

Section 6 Appendix

Pump Services and Certifications

Details remanufacturing programs and ATEX certification information.

Material Conformance and Terms

Includes conformance certificates, terms of sale, and return policies.

Ampco ZP3 Series Specifications

General IconGeneral
Power SourceElectric
SeriesZP3
ConnectionsFlange
MaterialStainless Steel
Inlet/Outlet Size1 inch to 4 inches