Amtrol RP-10HP - User Manual

USE ONLY WITH POTABLE WATER SYSTEMS.
Do not operate in a setting with freezing
temperatures or where the temperature can exceed 100°F and do not
exceed the maximum working pressure specified for this Product.
READ CAREFULLY THE PRODUCT
INSTALLATION & OPERATION INSTRUCTIONS.
FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS MAY
RESULT IN SERIOUS OR FATAL INJURY AND/OR PROPERTY
DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS
PRODUCT MUST BE INSTALLED BY A LICENSED PROFESSIONAL.
FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND
REGULATIONS. IN THE ABSENCE OF SUCH CODES, FOLLOW THE
CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND
NATIONAL ELECTRIC CODE, AS APPLICABLE.
This Product, like most Products under pressure,
may over time corrode, weaken and burst or
explode, causing serious or fatal injury, leaking or flooding and/or
property damage. To minimize risk, a licensed professional must install
and periodically inspect and service the Product. A drip pan connected to
an adequate drain must be installed if leaking or flooding could cause
property damage. Do not locate in an area where leaking could cause
property damage to the area adjacent to the appliance or to lower floors
of the structure.
RUPTURE OR EXPLOSION HAZARD. Do not
expose Product to freezing temperatures or
temperatures in excess of 100°F. Do not adjust the pre-charge or
re-pressure this Product except during installation or regular inspection.
Replace the Product and do not adjust the precharge if corroded,
damaged or with diminished integrity. Adjustments to pre-charge must be
done at ambient temperature only. Failure to properly size the Product or
follow these instructions may result in excessive strain on the system and
may lead to Product failure, serious or fatal personal injury, leakage and/
or property damage.
A relief valve must be installed to prevent pressure
in excess of local code requirement or maximum
working pressure designated in the Product Manual, whichever is less.
At least once every 3 years or if discharge is present, a licensed
professional should inspect the temperature and pressure relief valve
and replace if corrosion is evident or the valve does not function.
FAILURE TO INSPECT THIS VALVE AS DIRECTED COULD RESULT
IN UNSAFE TEMPERATURE OR PRESSURE BUILD-UP WHICH CAN
RESULT IN PRODUCT FAILURE, SERIOUS INJURY OR DEATH
AND/OR SEVERE PROPERTY DAMAGE AND VOID THE
PRODUCT WARRANTY.
Chlorine & Aggressive Water: The water quality
can significantly influence the life of this Product.
You should test for corrosive elements, acidity, total solids and other
relevant contaminants, including chlorine and treat your water appropriately
to insure satisfactory performance and prevent premature failure.
This product can expose you to chemicals including
lead, which is known to the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
AMTROL PRESSURISER
®
WATER PRESSURE BOOSTER SYSTEM
WITH GUARDIAN CP
™
CONTROL
INSTALLATION & OPERATION INSTRUCTIONS
NOTE: Inspect for shipping damage. Notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal injury
and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a licensed professional immediately. Current copies
of the product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER
HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL
INJURY AS WELL AS PROPERTY DAMAGE.
Models RP-10HP, RP-15HP and RP-25HP

Summary

General Safety Warnings and Precautions

Safety Alert Symbol Usage

Explains the safety alert symbol and the need to follow its messages to reduce risks.

Potable Water and Operating Limits

Advises using only potable water and adhering to temperature and pressure limits.

Installation and Operation Instructions

Emphasizes following instructions and using a licensed professional for installation.

Product Integrity and Pressure Hazards

Warns about product weakening, rupture, explosion, and the need for professional inspection.

Pressure Relief Valve Requirements

Mandates relief valve installation and periodic professional inspection to prevent hazards.

Water Quality and Chemical Exposure

Advises testing water quality and warns about exposure to chemicals like lead.

System Requirements and Installation Guidelines

Operational Limits and Electrical Safety

Details operational limits, electrical safety, wiring, and grounding requirements.

Pump Motor and Power Specifications

Specifies motor requirements for single-phase AC power and dedicated circuit needs.

Sizing Chart and Piping

Provides a sizing chart and specifies metal piping requirements for inlet/outlets.

Pre-Installation Checks

Lists crucial conditions to avoid before installation, such as water temperature and pressure.

Installation Procedure

Covers initial setup, check valves, bypass loops, and pressure relief valve installation.

Control, Start-Up, and Maintenance

Electrical Connections and Leak Checks

Details electrical wiring, conduit terminations, and system leak checks.

Control Switch Settings

Warns against setting the control switch too high to prevent overheating and damage.

Start-Up Procedure

Outlines steps for priming the pump, checking power, and verifying initial operation.

Guardian CP Programming

Explains how to adjust differential pressure settings for pump cut-in and cut-out.

Winterizing and Pressure Adjustments

Provides instructions for winterizing the unit and warnings against unauthorized pressure adjustments.

Maintenance and Warranty

Recommends periodic professional inspection and outlines the two-year limited warranty.

Troubleshooting and Error Codes

Common Pump Problems and Solutions

Lists common issues like pump not starting or not building pressure, with their causes and solutions.

Pump Cycling and Shut-Off Issues

Addresses problems like frequent cycling or the pump not shutting off, offering remedies.

Guardian CP Error Codes

Details specific error codes (E1, E2, E3) displayed by the Guardian CP control.

Control Reset and Display Inversion

Explains how to reset the control and invert the display for easier viewing.

Amtrol RP-10HP Specifications

General

Brand	Amtrol
Model	RP-10HP
Category	Water Pump
Language	English