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ANCA Motion AMD2000 Series User Manual

ANCA Motion AMD2000 Series
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AMD2000 Series - Servo Drive
User Manual
DS619-0-00-0019 Rev 0

Table of Contents

Other manuals for ANCA Motion AMD2000 Series

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ANCA Motion AMD2000 Series Specifications

General IconGeneral
Communication InterfaceEtherCAT
FeedbackResolver
SafetySTO (Safe Torque Off)
Control ModesVelocity, Position
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature
Cooling MethodConvection or forced air

Summary

1 Safety

1.1 General Safety

Adherence to safety precautions for equipment operators.

1.2 Safe Start-Up and Operation

Guidelines for safe initial operation of the drive.

2. Introduction

2.1.12 Purpose

Outlines the manual's objective and target audience for planning and operation.

2.1.13 About the AMD2000 drive

Provides an overview of the drive's capabilities and technology.

2.1.14 Drive Model Applicability

Lists applicable drive variants and their product numbers.

2.1.16 Terms and Abbreviations

Defines technical terms and abbreviations used in the manual.

3. Product Overview

3.2 Features

Details the standard features and capabilities of the AMD2000 drive.

3.3 Operating Principle

Explains the basic circuit diagram and AC-to-DC conversion process.

3.4 AMD2000 Variant Identification

Shows how to identify different AMD2000 drive models.

3.6 Connector Overview

Details connectors and pin assignments for drive models.

4. Mechanical Installation

4.2 Pre installation checks

Checks to perform before installing the drive.

4.3 Requirements

Specifies requirements for installation, tools, and environment.

4.3.11 Installation Site

Specifies requirements for the drive's installation environment.

4.3.13 Mounting and Cooling

Details mounting procedures and cooling considerations.

4.4 Installation

Procedures for installing and unmounting the drive.

4.4.11 Power Isolation

Procedures for safely isolating power before installation.

4.4.12 Mounting a Drive

Step-by-step guide for physically mounting the drive.

5. Planning the Electrical Installation

5.2 Motor and Drive Compatibility

Ensures compatibility between motors and drives.

5.6 Power Cable Selection

Guidance on selecting appropriate power and motor cables.

5.7 Control Cable Selection

Recommendations for selecting control cables.

5.8 Cable Routing

Guidelines for routing different types of cables to avoid interference.

6. Power Wiring

6.3 Mains Power Supply

Requirements for connecting to the main AC power supply.

6.3.11 Supply Voltage Ranges

Specifies acceptable input voltage ranges and frequencies.

6.3.15 Residual current-operated protective (RCD) protection

Details RCD protection for insulation faults.

6.4 Grounding

Explains the functions and requirements of the grounding system.

6.5 Input EMC (Electromagnetic Compatibility)

Discusses EMC compliance and interference reduction.

6.5.11 EMC Filter Specifications

Recommended EMC filters for mains and control supply.

6.8 Motor Connections

Instructions for connecting the servo motor and shielding.

6.8.12 Motor Power Cable Installation

Procedures for installing motor power cables with shielding.

6.8.12.1 Cable shielding

Importance and methods for cable shielding.

6.9 Drive Output Filters

Details on using sinusoidal and du/dt filters.

6.9.11 Sinusoidal Filter

Explains sinusoidal filters and their applications.

6.13 Brake/Regeneration Resistor

Information on inbuilt and external brake/regeneration resistors.

7. Control Wiring

7.2 Analog I/O

Details analog input and output connections via connector X4.

7.2.11 Analogue Inputs

Information on analog input circuitry and connections.

7.3 Digital I/O

Details digital input and output signals available via connector X5.

7.3.12 Digital Inputs

Overview of digital input types and examples.

7.6 Ethernet Interface

Details on the Ethernet interface and EtherCAT protocol.

7.6.11 EtherCAT®

Explanation of the EtherCAT protocol and its capabilities.

7.6.12 EtherCAT topology / Port assignment

EtherCAT network configurations and port usage.

7.8 Motor Feedback

Details on connecting motor feedback devices.

7.8.14 Digital Encoder Cable

Typical wiring diagram for digital incremental encoder cables.

8. Installation Checklist

8.2 Checklist

A comprehensive checklist for safe and successful initial power-up.

9. Start-up

9.2 Introduction

Overview of ANCA MotionBench for inspection and commissioning.

9.3 PC minimum specifications

Lists minimum PC requirements for MotionBench software.

9.4 Configuring the Network Adapter

Steps to configure the Ethernet adapter for PC connection.

9.6 Starting the AMD2000

Procedures for starting and performing power-on checks.

9.6.12 Power-On Checks

Procedures to follow during start-up for safe operation.

9.7 Installing the ANCA MotionBench

Step-by-step guide for installing the MotionBench software.

9.8 Configuring the AMD2000 Series Servo Drive

Guides on configuring the drive using MotionBench.

10. Feature Configuration

10.1.11 Analogue Encoder Compensation

Adjusting raw SINCOS encoder signals for accurate feedback.

10.1.12 Backlash Compensation

Adjusting position estimation to compensate for drivetrain backlash.

10.1.13 Configuring Wire-Saving UVW Motors

Using UVW encoders for Field Orientation Initialisation.

10.1.14 Digital Output

Configuring digital outputs for information or external actions.

10.1.15 Drive Bypass Mode

Setting the drive status to appear operational when not actively controlling.

10.1.16 Drive Data Logger

Synchronously sampling and logging data from drives.

10.1.17 Encoders

Details on connecting and configuring encoder channels.

10.1.18 Field Orientation Initialisation

Aligning the rotor field angle for optimal motor performance.

10.1.19 Higher Level Functions

Selecting different motion control approaches for the drive.

10.1.21 Motion Constraints and Limits

Parameters for restraining axis movements and monitoring behavior.

10.1.22 Motor Control

Details on implementing torque and current control for motors.

10.1.23 Operating Modes

Pre-setting up to 8 drive modes of operation.

10.1.24 Temperature Monitoring

Configuring temperature sensors for motor and amplifier.

10.1.25 Torque Command Filters

Using low-pass and notch filters for torque commands.

11. Fault Tracing

11.2 Problem Diagnosis

Guidance on diagnosing issues using drive indicators.

11.2.11 AMD2000 Indicators

Explains the functions of the 7-segment LED display.

11.2.11.2 Communications state

Display codes indicating EtherCAT communication status.

11.3 Supported Error Codes

Overview of error code prefixes and severities.

11.3.11 Error Code Prefixes

Defines severity levels for error codes (E, W, I).

11.3.12 Error / Warning Codes

A summary list of error and warning codes.

11.3.13 Error / Warning Codes Detailed Descriptions

Detailed explanations of error codes and their causes.

11.3.14 Firmware Upgrade Errors

Lists error codes related to firmware upgrades.

12. Technical Data

12.2 Control Functions

Lists drive control functions and modes.

12.2.11 Control Modes

Lists available control modes for the drive.

12.2.12 Thermal and over-current protection

Details thermal limits and over-current protection.

12.2.15 Advanced control functions

Lists advanced control functions supported by the drive.

12.3 Interface Specifications

Details specifications for I/O, encoders, and communication interfaces.

12.3.12 24V Digital Inputs

Specifications for the 24V digital inputs.

12.3.13 24V Digital Outputs

Specifications for the 24V digital outputs.

12.3.18 Motor Position Feedback

Information on motor position feedback channels and encoders.

12.3.19 Encoder Channel 1

Specifications for encoder channel 1.

12.3.22 Ethernet Interface

Specifications for the Ethernet interface.

12.4 Electrical Specifications

Details on power supply and digital servo drive specifications.

12.4.12 Digital servo drive

Key electrical specifications for the digital servo drive.

12.5 Performance Specifications

Details on resolution, dynamic performance, and braking.

12.5.13 Dynamic Performance

Details settling time and current loop response.

12.5.14 Regenerative Braking

Information on regenerative braking switching capacity and resistors.

12.6 Environmental Specifications

Details on storage, transport, installation, and operating conditions.

12.6.13 Installation and Operation

Environmental conditions for installation and operation.

12.6.14 Physical Characteristics

Dimensions, weight, and degree of protection.

12.7 Dimension Drawings

Physical dimensions and mounting hole positions for drives.

12.9 Effect of AC Input Voltage on DC Bus Ripple

How input voltage affects DC bus ripple.

12.10 Temperature De-rating

De-rating characteristics for the AMD2000 3A drive.

12.14 Brake/Regeneration Resistor

Information on inbuilt and external brake/regeneration resistors.

12.14.11 Brake Resistor Selection, Braking Energy and Power

Calculations for selecting brake resistors based on energy and power.

12.16 Standards Conformity

Lists standards conformity for the drive.

13. Accessories

13.2 Motors

Information on motors and their catalogue number interpretation.

13.2.11 Motor Catalogue Number Interpretation

Explains how to interpret motor catalogue numbers.

13.2.12 Motor Electrical Information Summary

Table of electrical specifications for motors.

13.3 Cables

Information on cable catalogue number interpretation and types.

13.3.11 Cable Catalogue Number Interpretation

Explains how to interpret cable catalogue numbers.

13.3.12 Encoder Cables

Details on available encoder cables.

13.4 Other Accessories

Lists other available accessories.

13.4.11 I/O Interface Accessories

Details I/O interface modules and cables.

13.4.14 AMD2000 3A EMC Kit

Lists components of the AMD2000 3A EMC Kit.

13.4.15 AMD2000 9A EMC Kit

Lists components of the AMD2000 9A EMC Kit.

13.5 Starter Kits

Information on starter kits.

13.5.11 AMD2000 3A Starter Kit

Details the AMD2000 3A Starter Kit.

14. Additional Information

14.2 Maintenance and Repairs

Guidance on maintenance and repair procedures.

14.3 Product, Sales and Service Enquiries

Contact information for product support and service.

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