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Anest Iwata EPM Series User Manual

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53 pages
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This manual contains IMPORTANT
WARNINGS, CAUTIONS and other
instructions. Read and understand the
instructions manual carefully before use
and retains it for reference
MODEL
SERIAL NO.
DISTRIBUTOR
PURCHASE DATE
OPERATION COMMENCED
EPM Series Air Compressor
Installation, Instruction and
Maintenance Manual
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Anest Iwata EPM Series Specifications

General IconGeneral
BrandAnest Iwata
ModelEPM Series
CategoryAir Compressor
LanguageEnglish

Summary

Chapter 1 Safety Rules

General Safety Precautions

Covers general rules and common precautions for safe operation and maintenance.

Operational Safety Procedures

Details safety measures for pressure release, components, temperature, and hazardous substances.

Hoisting Safety

Provides guidelines and precautions for safely lifting and handling the compressor unit.

Chapter 2 Introduction to System Functions

System Overview

Introduces the EPM2 screw compressor unit, its design, and features.

Compressor Components

Describes the airend, air inlet, and air discharge systems of the compressor.

Cooling and Lubrication Systems

Explains the functions and components of the cooling and lubricating oil systems.

Control and Electrical Systems

Details the air flow control, electrical system, and automatic protection features.

Chapter 3 Installation and Acceptance

Installation and Acceptance Procedures

Covers inspection upon delivery, acceptance, and initial storage requirements.

Location and Foundation

Specifies requirements for the installation environment, foundation, and space.

Unit Storage and Handling

Provides guidelines for proper storage and handling of the compressor unit.

Piping and Cooling System Guidelines

Details pipe connection, base requirements, and cooling system considerations.

Safety Facilities and Electrical Installation

Covers installation of safety devices, electrical connections, and water supply.

Coupling Adjustment and Motor Mounting

Explains coupling alignment, motor mounting, and dismounting procedures.

Chapter 4 Operating Procedures

General Operating Overview

Introduces control elements and the importance of operator familiarity.

Pre-Start Checks

Lists essential checks and preparations before starting the compressor.

Starting and Shutdown

Details the steps for regular starting, normal shutdown, and emergency shutdown.

Chapter 5 Parameter Setting

PLC Manual Reference

Indicates that parameter setting details are available in the PLC Manual.

Chapter 6 Maintenance and Service

Maintenance Preparations and Safety

Outlines essential preparations and safety warnings before performing maintenance.

Lubricating Oil Management

Covers oil types, service life factors, analysis, and replacement procedures.

Component Maintenance

Details maintenance for oil filters, safety valves, oil coolers, air filters, and oil separators.

Other Component Maintenance

Covers maintenance for thermostatic valves, hoses, and shaft seals.

Maintenance Standards

Provides a schedule and guidelines for various maintenance tasks and intervals.

Chapter 7 Troubleshooting

Air Compressor Issues

Addresses common problems like oil over-consumption, motor overload, and low air output.

Display and Control Failures

Guides on troubleshooting issues with the display screen and controller.

Pressure and Air Output Problems

Covers low or high pressure in the air tank and related causes.

Blockage and Contamination Issues

Helps diagnose frequent blockages in oil/air separators, oil filters, and air filters.

Water Content and Safety Valve Issues

Addresses excessive water in air and abnormal safety valve operation.

Noise and Shutdown Failures

Guides on resolving abnormal noises, oil injection, and sudden shutdowns.

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