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Angelantoni CHALLENGE User Manual

Angelantoni CHALLENGE
49 pages
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Angelantoni Industrie s.p.a.
06056 Massa Martana (Pg) Italy
Tel. (++39) 075
.
8955.1 (a.r.)
Fax (++39) 075
.
8955200
Internet:www.angelantoni.it
E-Mail:info@angelantoni.it
Installation, use and maintenance handbook
512974
ecology project
CH0305-F03
Rel. 221200
CHALLENGE
CHALLENGE - E
CHALLENGE - ES
THERMOSTATIC AND CLIMATIC CHAMBERS
SERIES

Table of Contents

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Angelantoni CHALLENGE Specifications

General IconGeneral
BrandAngelantoni
ModelCHALLENGE
CategoryClimate chamber
LanguageEnglish

Summary

Summary of Rating Plate Data

Warnings and Safety Precautions

General Warnings

General warnings about machine operation, responsibility, and intended personnel.

Transport and Handling Warnings

Safety precautions for transporting and handling the machine, including weight and orientation.

Installation Warnings

Guidelines for safe installation, including site preparation and safety devices.

Personnel in Charge Warnings

Safety instructions for personnel operating the machine, including temperature effects and alarms.

Maintenance Warnings

Safety measures before performing maintenance, including disconnecting power and cleaning.

Explanation of Symbols

Explanation of symbols used in the handbook and on the machine for safety.

Technical Specifications

Technical Data for Climatic Chambers

Detailed technical specifications for climatic chambers, including volume, temperature, and dimensions.

Technical Data for Thermostatic Chambers

Technical specifications for thermostatic chambers, covering volume, temperature, and physical dimensions.

Performance - Gradients

Performance data related to temperature variation speed for different chamber models.

Environmental Conditions

Environmental conditions required for correct operation, including temperature and humidity.

Fuses

Fuse specifications and codes for various machine models.

Handling and Removal of Packaging

Personnel Requisites

Personnel requirements for handling the machine, suggesting experienced individuals.

Machine Conditions

Description of the machine's condition upon delivery, typically packed on a pallet.

Equipment Needed for Handling

Equipment required for safely moving and handling the machine, such as lift trucks or cranes.

How to Remove the Packaging

Step-by-step instructions for safely removing packaging materials from the machine.

Description of the System

General View

A general view of the machine, highlighting key components and their construction materials.

Control System

Detailed explanation of the machine's control system, including microprocessor and operator panel.

Cooling System

Description of the cooling system, its optimization, and the refrigerants used.

Dehumidification System

Explanation of the dehumidification system, its technology, and operation.

Humidification System

Details on the humidification system, its steam generation, and humidity measurement.

Heating System

Description of the heating system, utilizing electric immersion heaters.

Internal Light

Information about the internal light and how to operate it via the control panel.

Probes

Description of probes used, including dry bulb and wet bulb probes for humidity measurement.

Installation

Positioning of the Machine

Guidelines for positioning the machine correctly, considering space and environmental conditions.

Plumbing

Instructions for plumbing connections, including condensate drain and water supply.

Electrical Wiring

Detailed guidance on electrical wiring, plugs, socket boards, and safety specifications.

Use Foreseen by the Manufacturer

Aim of the Machine

Description of the machine's intended purpose for temperature and humidity tests.

Machine End-Use

Information on the intended end-use of the machine in companies and material compatibility.

Operator

Guidance for the operator, including reading the handbook and handling precautions.

Use Limits

Limitations on machine usage, including personnel, compressor oil heating, and material restrictions.

Use of Protective Clothing

Recommendations for wearing suitable protective clothing for safety during operation.

Dangerous Areas and Waste Risks

Information on dangerous areas within the chamber and waste risks, emphasizing safety precautions.

Start-Up Procedures

Compressor Oil Heating

Procedure for heating the compressor oil before starting the machine or temperature cycles.

Alarm Set-Up

Instructions for setting up software and hardware alarms for maximum and minimum temperatures.

Using the Chamber

Loading of the Product to be Tested

Instructions on how to place products inside the chamber for testing, avoiding air circulation obstruction.

Set-Up for a Temperature Cycle

Guide to setting up and carrying out a temperature cycle using the OP7 or WINKRATOS software.

UV Lamp (Optional)

Information on the optional UV lamp, its use, assembly, and specifications.

Shutdown

Procedures for shutting down the machine in manual or automatic modes.

Emergency Shutdown

Instructions for performing an emergency shutdown of the machine.

Start-Up After an Emergency Shutdown

Steps to restart the machine after an emergency shutdown has been resolved.

Safety Devices - Check and Set-Up

Software Thermostat

Checking and setting up the software thermostat for temperature alarms and safety.

Hardware Thermostat

Checking and setting up the hardware thermostat for temperature alarms and safety.

Fuse Thermostat

Checking the fuse thermostat's functionality, which stops the machine when triggered.

Key to Lock Handle

Checking the lock handle's function to prevent unauthorized access to the chamber.

Maintenance Procedures

Cleaning of External Painted and Plastic Surfaces

Instructions for cleaning the external painted and plastic surfaces of the machine.

Cleaning of Stainless Steel Surfaces

Instructions for cleaning stainless steel surfaces on the machine.

Cleaning of Keyboard or Polycarbonate Surfaces

Instructions for cleaning the keyboard and polycarbonate surfaces.

Electric Cables

Checking the condition of electrical supply cables as part of maintenance.

External Connection Pipes

Checking the condition of external connection pipes.

Gaskets

Checking and cleaning the machine's gaskets for proper sealing.

Air Condenser

Instructions for cleaning the air condenser, including access and dust removal.

Cleaning of Hydraulic Filter

Procedure for cleaning the hydraulic filter, including disassembly and part replacement.

Water Condenser

Instructions for cleaning the water condenser, involving cylinder head removal and deposit cleaning.

Cleaning of Hydraulic Cartridge Filter

Instructions for checking and replacing the hydraulic cartridge filter.

Water Softener Regeneration

Procedure for regenerating the water softener using salt (NaCl) for optimal operation.

Resin Regeneration

Procedure for regenerating ion exchange resins in the softener, depending on water hardness.

Cleaning of Recirculation System for Demineralized Water

Instructions for cleaning the demineralized water recirculation system and storage tank.

UPS (Uninterruptible Power Supply Unit)

Maintenance steps for the UPS unit, including simulating a blackout and recharging batteries.

Troubleshooting Guide

Machine Fails to Start

Troubleshooting steps for when the machine fails to start, covering power and switch issues.

Temperature Not Reached

Troubleshooting for issues with reaching the set temperature, including cooling system and load.

Humidity Not Reached

Troubleshooting for issues with reaching the set humidity, including gauze and water supply.

Machine Noise Issues

Troubleshooting for unusual noise from the machine, checking mechanical parts and placement.

Light Not Switching On

Troubleshooting for the internal light not switching on, checking the lamp or switch.

Removal from Installation Site

Disassembly

Steps for disassembling the machine for relocation or scrapping, including electrical disconnection.

Scrapping

Procedures for safely scrapping the machine, including refrigerant and oil disposal.

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