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Anton Paar Pico 3000 RC User Manual

Anton Paar Pico 3000 RC
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Measure
what is measurable
and make measurable
that which is not.
Galileo Galilei (1564-1642)
Reference Guide
Pico 3000 (RC)(Ex d)
Process Instrumentation Controller
Pico 3000 Firmware: 1.004.013 or higher
Pico 3000 Software: 1.4. or higher
(Original Instruction)

Table of Contents

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Anton Paar Pico 3000 RC Specifications

General IconGeneral
ModelPico 3000 RC
TypeController
ManufacturerAnton Paar
Accuracy (Conductivity)±0.5 % of reading
Temperature CompensationAutomatic
Temperature Range0 to 100 °C
Temperature Accuracy±0.1 °C
Power Supply (Conductivity)100 to 240 V AC, 50/60 Hz

Summary

Safety Instructions

General Safety Instructions

This document does not claim to address all safety issues associated with the use of the instrument.

Special Safety Instructions

Additional safety instructions are in the documents supplied depending on the ordered version.

Conventions for Safety Messages

Defines conventions for safety messages used in this document.

Warning Signs on the Instrument

Shows warning signs on the instrument and their meanings.

Special Conditions of Use

Provides specific conditions for installation and operation of the Pico 3000.

Pico 3000 - An Overview

General

Pico 3000 is a high-performance transmitter for Anton Paar Process Sensors.

Features

Modular design, quality control, calculation of mixtures, real-time display.

Benefits

Standardized interface, higher availability, measurement accuracy, easy integration.

Checking the Supplied Parts

Obligatory Supplied Parts

Lists essential parts included with the Pico 3000 Process Instrumentation Controller.

Optional Parts Supplied

Lists optional accessories and parts that can be ordered for the Pico 3000.

Installing the Pico 3000

Installation Checklist

Checklist for installing the Pico 3000 and Pico 3000 RC.

Installation Requirements

Observes requirements for installation chapters and appendices.

Mechanical Installation

Describes mechanical installation procedures for the Pico 3000 and its housing.

Electrical Installation

General Information

Overview of Pico 3000 interfaces and available versions.

Explosion Protection

Information on explosion-proof and flameproof instruments.

Grounding

Instructions for grounding the Pico 3000 RC.

Power Supply

Recommendations for power supply for the Pico 3000.

Cable Glands and Connectors

Instructions for using cable glands and connectors.

Cable Glands and Sealing Plugs for Ex d Housing

Specific requirements for cable glands and plugs in Ex d housing.

Cables and Preparation

Guidelines for selecting and preparing connecting cables.

Wiring

General instructions for wiring the Pico 3000.

Shielding

Instructions for connecting cable shields.

Wiring the Sensor and Pico 3000 RC

Details on wiring the sensor and Pico 3000 RC via CANopen.

Pico 3000 AO / Pico 3000 Analog (AO Eco)

Description of Pico 3000 AO and Analog (AO Eco) versions.

Pico 3000 Analog/Digital

Details of the Pico 3000 Analog/Digital version with digital inputs.

Pico 3000 HART

Information about HART communication protocol for Pico 3000.

Pico 3000 Frequency

Overview of Pico 3000 Frequency output for flow computers.

Pico 3000 Version PROFIBUS DP

Details on PROFIBUS DP interface.

Pico 3000 Version Modbus RTU

Details on Modbus RTU interface.

Wiring PROFINET IO, EtherNet/IP and Modbus TCP

Wiring for PROFINET IO, EtherNet/IP, and Modbus TCP.

Start-up And Use Of Pico 3000

Pico 3000 Software

Overview of Pico 3000 Software functions.

Hardware and Software Requirements

Specifies hardware and software needed for Pico 3000 Software.

Installation

Instructions for installing the Pico 3000 Software.

Starting the Pico 3000 Software

How to start and connect the Pico 3000 Software.

Welcome Screen

Description of the Pico 3000 Software Welcome Screen.

Backup

How to create and store backup configuration files.

Offline Configuration

Loading and editing configurations offline.

Install

Instructions for installing configurations on the instrument.

User Management and Log in

Managing user access levels and logging into the software.

Main Screen

Overview of the Pico 3000 Software main screen and its tabs.

System Settings

Configuring system settings independent of the active application.

Operation Modes

Explains the 'Application Mode' and 'Product Selection Mode'.

Applications

Configuring application-specific settings.

Live Values

Viewing current measurement values for the selected application.

Application Selection (Product Selection)

How to select an application or product.

Data Memory

Downloading and exporting instrument data memory.

Error Log

Downloading and exporting the error log.

System Log

Downloading and exporting the system log.

Service

Viewing parameters and creating diagnostic packages.

System Info

Obtaining information about instrument SN and firmware versions.

Software and Firmware Updates

How to update Pico 3000 Software and firmware.

Pico 3000 HMI

Overview

Overview of the Pico 3000 Human Machine Interface.

Button Bar

Description of functions available in the button bar.

Side Menu

Navigating the side menu options.

Menu

HMI menu structure and user management.

Settings

Adjustment

Adjusting sensor parameters like offset and gain.

Filter Size / MinMax Removal

Configuring filter settings for smoothing measurement values.

In-/Outputs

Configuring analog and digital inputs/outputs.

Applications

How to select and configure applications.

2-Propanol

Specific application details for 2-Propanol.

Anton Paar Function

Using custom customer-specific formulas.

Beer Fermentation Ri

Application details for Beer Fermentation Ri.

Beverages Diet

Application details for Beverages Diet.

Boric Acid

Application details for Boric Acid.

CIP

Application details for CIP (Cleaning In Place).

Ethanol - D

Application details for Ethanol - D.

Ethanol - S

Application details for Ethanol - S.

Extract of Wort - D

Application details for Extract of Wort - D.

Extract of Wort - S

Application details for Extract of Wort - S.

Fruit Juice

Application details for Fruit Juice.

Group A - Crude Oil

Application details for Group A - Crude Oil.

Group B - Refined Products

Application details for Group B - Refined Products.

Group D - Lubricating Oil

Application details for Group D - Lubricating Oil.

Hydrochloric Acid - D

Application details for Hydrochloric Acid - D.

Hydrochloric Acid - S

Application details for Hydrochloric Acid - S.

ICUMSA

Application details for ICUMSA.

Live Raw Data

Displays raw process values.

L-Rix Beverages

Application details for L-Rix Beverages.

Original Extract Content

Application details for Original Extract Content.

Out of Operation (active)

Application for when the sensor is stopped.

Potassium Hydroxide

Application details for Potassium Hydroxide.

Sodium Chloride

Application details for Sodium Chloride.

Sodium Hydroxide

Application details for Sodium Hydroxide.

Sugar - D

Application details for Sugar - D.

Sugar - S

Application details for Sugar - S.

Sugar Inversion

Application details for Sugar Inversion.

Sulfuric Acid - D

Application details for Sulfuric Acid - D.

Sulfuric Acid - S

Application details for Sulfuric Acid - S.

User Function

Creating custom user-defined functions.

Application Parameters - Additional Information

Additional information on application parameters like CO2 compensation.

Units

Changing units for measurement values.

Display Settings

Configuring display settings like number of values and layout.

Brightness

Adjusting display brightness.

"Automatic Lock Out" Time

Configuring automatic log-out and button lock time.

Date and Time

Setting and synchronizing the instrument's date and time.

PIN (4 Digit Password) Protection

Setting up password protection for user access.

Measuring Data

Understanding instrument memory capacity and data logging.

Fieldbus Communication

HART

Information about HART communication protocol.

PROFIBUS DP

Details on PROFIBUS DP interface.

Modbus RTU, Modbus TCP

Specifications for Modbus RTU and TCP interfaces.

PROFINET IO

Details on PROFINET IO interface.

EtherNet/IP

Details on EtherNet/IP interface.

Troubleshooting

Errors Screen

Information on displaying and interpreting errors.

Logging

Overview of Pico 3000 logging types.

Sensor Output In Case Of Out-of-Specification And Error Condition

How sensor output behaves during warnings and errors.

Pico 3000 Warning (Out Of Specifications) Codes

List of warning codes for out-of-specification conditions.

Pico 3000 Errors (Failure) Codes

List of error codes for failure conditions.

Sensor Specific Error Codes

Error codes specific to sensors like L-Dens, L-Sonic, L-Rix.

Resetting the Sensor After Errors

Methods for resetting the sensor after errors.

Checksum for Certain Sensors (L-Dens, ...)

Verifying sensor firmware checksum.

Appendix A: Menu Structure of the Pico 3000

Appendix B: Technical Specifications

General Technical Specifications

General technical specifications including ambient conditions.

Dimensions and Weight of the Pico 3000 RC

Physical dimensions and weight of the Pico 3000 RC.

I/O Overview

Summary of input and output interfaces for different transmitter types.

Analog and Digital Output Specifications

Detailed specifications for analog and digital outputs.

Analog and Digital Input Specifications

Detailed specifications for analog and digital inputs.

Frequency Output Specifications

Specifications for the frequency output.

HART Interface Specifications

Specifications for the HART interface.

Modbus RTU Interface Specifications

Specifications for the Modbus RTU interface.

PROFIBUS DP Interface Specifications

Specifications for the PROFIBUS DP interface.

PROFINET IO, EtherNet/IP, Modbus TCP Interface Specifications

Specifications for PROFINET IO, EtherNet/IP, Modbus TCP.

Appendix C: Label on Pico 3000 RC Ex d

Appendix D: Certificates

EU Declarations of Conformity

EU Declarations of Conformity for the product.

EU-Type Examination Certificate ATEX

EU-Type Examination Certificate for ATEX.

IECEx Certificate of Conformity

IECEx Certificate of Conformity.

CSA/UL/FM Certificate of Compliance

CSA/UL/FM Certificates of Compliance.

Appendix E: Document Numbers

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